ROTALIGN Ultra iS - the Alignment intelligent System
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The Alignment intelligent System >jl ^

We care about your assets Present in all industries PRÜFTECHNIK Alignment Systems, the inventor of laser alignment, has many decades experience developing, manufacturing and applying laser-based alignment systems. Our measurement systems are used in alignment applications for rotating machinery within all industries.

Our precision is your benefit 40 years‘ experience in making your machines run better Extend machine availability and efficiency Precision alignment pays Rotating machinery is susceptible to misalignment. Machines should be well aligned at the commissioning stage and thereafter regularly maintained. This increases the mean time between failures (MTBF) effectively resulting in high savings in maintenance costs. Laser precision alignment extends machine availability and protects assets while increasing product quality as vibration is reduced to very low levels. Advantages of laser shaft...

ROTALIGN® Ultra iS – the ideal solution for all requirements Achieve your objective with intelliSWEEP™ in three simple steps 1. Enter dimensions 3. Display alignment status Live Trend The monitoring function is used to analyze thermal or process-related machine positional changes during run-up and coast down phases, at the same time recording machine vibration. Vibration Acceptance Check The vibration check following the alignment ensures that the machine can be operated without restrictions. No additional accessories are required with ROTALIGN ® Ultra iS.

ROTALIGN® Ultra iS – iS stands for 'intelligent System' – is a modular platform for a wide range of applications. ROTALIGN ® Ultra iS is a combination of ROTALIGN ® Ultra and the intelligent sensALIGN™ sensor and laser. 5 RFID machine identification An RFID reader and tag uniquely identify the machine; basic data is read out and written back after the alignment job. Data can be accessed with NFCenabled smartphones. Machine train and multiple coupling Up to six couplings can be measured and aligned simultaneously. Bore alignment Live Move Simultaneous live monitoring of machine corrections...

ROTALIGN® Ultra iS – the Alignment intelligent System Real time measurement quality As shafts are rotated, the attained measurement quality is clearly displayed on the screen – a green or blue sector signifies good measurement data. Quality factors are calculated from the innumerable values recorded while measuring. Users receive detailed information on the quality of the measurement data.

sensALIGN® on-board intelligence XXL HD PSD (Ultra-large High Definition Position Sensitive Detector) 7-axis system MEMS (Microelectromechanical systems) / HD inclinometer LiPo rechargeable battery Laser adjustment LEDs Bluetooth® communication Built-in vibration measurement intelliSWEEP™­ The intelligent intelliSWEEP™ HD measure mode actively supports the user by detecting error influences such as coupling play, rotational angle or vibration, and automatically eliminating them. As shafts rotate, a large number of measurement data is automatically and continuously recorded. This is much...

sensALIGN™ on-board intelligence Automatically compensates for negative influences At a glance Real time quality by intelliSWEEP™ Always precise, accurate and repeatable 7-axis measurement system with High Definition PSD, XXL detector Any amount of misalignment can be easily handled In-built vibration measurement Measure machine vibration before, during and after alignment, no need for additional hardware Environmental vibration monitoring Accurate shaft alignment under vibrating condition Precision in-built inclinometer 4 adjustment LEDs Initial laser adjustment becomes child´s play over...

ROTALIGN® Ultra iS – impressive features Don‘t miss out on these highlights 7-axis-measurement system with XXL HD PSD 7-axis HD PSD (Ultra-large High Definition Position Sensitive Detector) measurement system provides repeatable precision for any misalignment. Built-in vibration measurement Check the running machine vibration before and after alignment Environmental vibration monitoring Recording vibration during 'Live trend' measurement 9 The two dual axis position detectors have a practically unlimited measurement range for any size of misalignment or large measurement distances....

Tools to enhance machine alignment condition Soft foot wizard aft Foat Wizard - Rocking salt lace found Thermal growth calculator -ndMachlne B therma calculator - Compressor 1 Measurement table, standard deviation Measurement tat>le cf -caucling 3 R«Wna soft IP« ■found Rocking soft fwf found. Press Soft foot analysis is simplified with a diagnostic tool. Aluminium Alloys Initial temperature: Final temp&rature: calculated growth; 4.GD Hint WHS Enlcr to edit the length si material. Used to determine the machine expansion parameters mathematically. Press Enter ID IrKluae^excludfl mttsuremant...

Alignment Center PC software Document your job the most convenient way ALIGNMENT CENTER This PC software platform is used for all PRUFTECHNIK Alignment instruments and applications. It is the perfect solution for preparing, analyzing, organizing and archiving measurement files. All alignment and measurement specifications including thermal growth compensation, alignment presets and tolerances are saved for future use. The files can be transferred from the PC to the instrument and vice versa. The software is also used for professional reporting capabilities. Organize files in a tree...

Quick steps to perfect machine alignment Identification of the machine Use the RFID reader for clear identification of machine to be aligned – all at the press of a button. Mounting Sensor and laser mounted on the shafts using the compact chain type bracket or the magnetic bracket. Measurement Hundreds of measurement points are collected and transmitted wireless to the computer. Vibration measurement The good alignment should be confirmed by reduced vibration values. Save Updated machine data and alignment status are recorded on the RFID tag.