1. Catalogs
  2. PRÜFTECHNIK Alignment Systems GmbH
  3. PARALIGN in the calender section

PARALIGN in the calender section

PARALIGN in the calender section

PARALIGN in the calender section

Product catalog summary
Introduction
The document discusses the use of PARALIGN® technology in the calender section of a paper mill, which is responsible for smoothing and brightening paper. The mill faced quality issues such as folds, asymmetric winding, and paper breaks.

Challenges with Traditional Systems
Traditional optical systems faced challenges due to limited space, requiring additional equipment like mirrors and prisms, which reduced accuracy and increased time.

PARALIGN® Solution
PARALIGN® was chosen for its ability to work in narrow spaces without needing a line of sight between rolls. The system quickly identified significant horizontal offsets in the calender idlers, causing asymmetric tensions and quality problems.

Results and Improvements
Post-alignment, the roll parallelism improved, meeting quality standards and increasing machine availability by reducing paper breaks. Benefits included longer consumable lifetimes, higher machine availability, and increased quality with fewer folds, uniform winding, and less waste.

Additional Information
The document also mentions VIBXPERT® for vibration measurement and diagnosis, and provides contact information for PRÜFTECHNIK Alignment Systems GmbH.

Technical Details
The roll face length is 6000 mm, with the operator side represented in green and the machine side in red. The blue-marked drying cylinder is the reference roll.
See more

Catalog excerpts

PARALIGN in the calender section-1

PARALIGN® in the calender section In the calender section the paper Is smoothe- ned and brightened. A paper mill for premium magazine paper showed quality problems In the calender section. In particular, folds production, asymmetric win- ding and paperbreaks occurred. As an example a calender unit Is shown In the picture. The unit Is placed between the ground and the first floor of the machine hall. Because of less space In front of the unit It was hard to access all rolls with traditional optical systems. Thus optical measurements loose accuracy and time by the necessity of additional measurement equipment like mirrors and prisms. The plant engineer took PARALIGN® as an option to the traditional systems. The system works also In narrow space with the same accuracy. Especially no line of sight between the rolls Is The PARALIGN® measurement was performed In a very short period of time - the results were well defined: The Idlers of the calender showed huge horizontal offsets. Thus asymmetric tensions on the paper occurred. The reason for the quality The next page shows the PARALIGN® protocols of the discussed calender before and after the corrections. The Improvement In roll parallelism can be seen clearly. After the alignment the qua- lity standards of the paper met the requirements while the machine availability Increased by a Unwanted vibrations? Advantages of PARALIGN® in the calander Vibration measurement and diagnosis with the better partner. Longer lifetime of consumables: Higher machine availability: ► reduction In paper breaks ► rare replacement of parts results In reduced stoppages Increased quality:

 Open the catalog to page 1
PARALIGN in the calender section-2

Before alignment Roll face length: 6000 mm Your point of view is green. The machine side blue marked drying cylinder is chosen as reference roll, For further information please see www.PARALIGN.info PARALIGN®* and VIBXPERT* are registered trademarks of PRÜFTECHNIK Dieter Busch AG. No copying or reproduction of this information, in any form whatsoever, may be undertaken without express written permission of PRÜFTECHNIK Alignment Systems GmbH. The Information contained In this leaflet Is subject to change without further notice due to the PRÜFTECHNIK policy of continuous product development. PRÜFTECHNIK...

 Open the catalog to page 2

All PRÜFTECHNIK Alignment Systems GmbH catalogs and technical brochures

  1. Brackets

    5  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.