Alignment Systems - Solutions to reduce maintenance costs
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Alignment Systems Solutions to reduce maintenance costs

Solutions to reduce maintenance costs PRUFTECHNIK Alignment Systems, the inventor of laser shaft alignment, has over 25 years of experience in developing, manufacturing and applying laser-based alignment measurement systems. Our measurement systems are used in many different alignment applications of rotating machinery. In addition to shaft alignment products, we also offer various geometric solutions that include: measurement of straightness and surface flat- ness, alignment of bores and turbine diaphragms, roll parallelism and live moni- toring of positional change in machinery. The...

Solutions to reduce maintenance costs The benefits of precision alignment Precision alignment pays back Rotating machinery is susceptible to misalignment. Machines that are well aligned at the commissioning stage and thereafter regularly maintained, will quickly reduce both plant operating and maintenance costs. Laser precision alignment extends machine availability as the Mean Time Between Failure (MTBF) increases. It protects assets and increases product quality, as vibration is reduced to very low levels. When misaligned, the loading of the shafts increases significantly due to the...

Solutions to reduce maintenance costs Shaft alignment ROTALIGN®  Ultra iS Using the new patented 7-axis sensor system, ROTALIGN® Ultra iS handles even the most complex alignment task. The new intelligent measurement principle intelliSWEEP™ makes shaft alignment a snap. The integration of vibration check within sensALIGN™ sensor allows the recording of machine vibration, before and after alignment, without any additional measuring equipment. OPTALIGN®smart RS The mid range modular system can be configured to meet your job requirements and budget. Thanks to its intuitive operation, ergonomic...

Solutions to reduce maintenance costs Shaft alignment for hazardous areas ROTALIGN® smart EX This high-end laser shaft alignment system is designed for use in potentially explosive atmospheres. The package integrates the OPTALIGN® smart EX computer packed with powerful capabilities and the unique benefits of the 5-axis ROTALIGN® EX sensor measurement technology. OPTALIGN® smart EX This ATEX/EX certified system is designed for use in severe maintenance environments. It possesses the same features level as the standard version OPTALIGN® smart. ALIGNEO® EX This cost-effective alignment system...

Solutions to reduce maintenance costs Shaft alignment ROTALIGN® Ultra iS Based on the patented 7-axis sensor system, ROTALIGN® Ultra iS handles any alignment task including machine trains with up to 13 couplings, as well as most geometric applications. ROTALIGN® Ultra iS the comprehensive alignment platform Simultaneous multiple coupling alignment The shaft alignment of machine trains with two or more couplings can now be achieved within the shortest possible time. With only one shaft rotation ROTALIGN® Ultra iS measures simultaneously and continuously, the alignment condition of up to five...

Solutions to reduce maintenance costs Geometric alignment Bore alignment CENTRALIGN® Ultra Expert This system has been specifically developed for alignment of steam and gas turbines and is used for precise alignment of internal elements of turbines such as bearing rings, diaphragms, inner shells and casings. LEVALIGN® Expert The measurement of surface flatness made simple; horizontal and vertical self-leveling spinning laser and a wide sensor detector range ensures quick one-man operation for a large variety of advanced industrial applications like flatness and parallelism of wind tower...

Solutions to reduce maintenance costs Industrial alignment INCLINEO® The system measures angularity at different positions to a very high degree of accuracy on a surface enabling exact profile computation of machined surfaces. In combination with easyto-mount bracketing, it measures the inclination along edges, borders and even on vertical shafts. Its rotatable housing makes it possible to take measurements at any angular position even overhead. The integrated wireless technology ensures flexibility during measurements. PERMALIGN® This laser system measures and monitors continuously, and in...

Solutions to reduce maintenance costs Shaft alignment ALIGNMENT CENTER software This Windows® based PC software platform for all PRÜFTECHNIK Alignment instruments and applications, is used to prepare, analyze, organize and archive measurement files and print off professional customized reports. Flatness measurement Foundation settlement Turbine alignment Monitoring position changes

Solutions to reduce maintenance costs Induction heaters EDDYTHERM ® The EDDYTHERM® product line is designed for proper assembly of bearings, couplings and gears. Repair / Calibration Quality of service The PRÜFTECHNIK Alignment high-tech lab is the heart of our development. Everyday, sensors, lasers and new systems are developed, tested and produced to the highest quality. Because we care about the quality of our products and our customers' needs, we have established service centres worldwide to ensure that customers are always taken care of quickly at all times. Training Customized product...

Solutions to reduce maintenance costs Machinery services In addition to offering leading-edge alignment products, we also provide a range of high-end alignment services. Our dedicated experts assist you in the overhaul of large and complex machinery, as well as in large scale alignment projects such as the construction and installation of new turbines. Our services include shaft alignment, monitoring of positional changes, geometric alignment and turbine alignment. Shaft alignment service Our highly experienced professionals offer service in complex rotating machinery alignment...

Solutions to reduce maintenance costs – The proof under the surface Align your machines with a twist, no matter the coupling play and correct them both horizontally and vertically at the same time. A user friendly interface guides you through the complete alignment process step by step until completed. Made in Germany with attention to detail to work under extreme environmental conditions. Think different – an alignment is an ellipse and not a simple circle. To create an ellipse you need more than 3 measurement positions. Up to 2048 sampled points at each of the 128 different measurement...