ALIGNEO EX - Precision laser alignment instantly. No trial and error!
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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 1

Precision laser alignment instantly. No trial and error!

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 2

Expertise in precision laser alignment For over two decades, PRÜFTECHNIK Alignment Systems has continued to develop undisputed precision laser alignment prod- ucts. The maintenance departments in the top industrial organisations worldwide employ these highly-developed and user-friendly systems to measure and align machinery used in the power, chemical, water treatment, production intuitive operation, combined with a modu- lar upgrade concept transforms the new ALIGNEO®to a dynamic precision laser align- ment mea-surement instrument without over- stretching your budget. With ALIGNEO®, the...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 3

PRÜFTECHNIK Alignment Systems Value added through patented solutions The single laser beam technology UniBeam® ensures exact precision alignment. The patented UniBeam® feature guarantees that the laser set-up and beam adjustment for all PRÜFTECHNIK Alignment Systems laser units remains quick and straightforward, even In cases of extreme angularity. An additional advantage of UniBeam® Is the use of one laser InfiniRange® extends the effective measurement range considerably. Alignment procedures are dependent on the application. The alignment of machines with gross misalignment - In...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 4

ALIGNEO® - No trial and error! Precision laser alignment instantly. No trial and error! ALIGNEO® offers both precision alignment and timesaving convenience expected of a laser precision measurement system. Its intuitive operation, well thought-out design and the loaded features make ALIGNEO® a necessary device in the maintenance world when it comes to the alignment of pumps, motors, gearboxes and compressors. The achieved resolution of a micron increases the overall precision, leading to more accurate alignment. Aligned machines reduce the load on the shafts dramatically, resulting in...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 5

PRÜFTECHNIK Alignment Systems The colours blue, grey and yellow denote the order operated. The blue keys entering data. The yellow keys are used for confirm- every need. The compact magnetic bracket with fits onto nearly any flat coupling surface for rigid When one or both shafts sliding magnetic bracket provides an elegant solu- tion. It glides around the Precision laser alignment in 3 steps Enter dimensions Display results Define machine with the aid of the large LCD display which shows the required dimensions blinking. After the on-screen laser beam adjustment, rotate shafts in their...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 6

ALIGNEO® - No trial and error! Continuous sweep measurement mode (optional) As the shaft is rotated, data is automatically and continuously collected. ALIGNEO® determines the alignment condition with a shaft rotation of as little as 60°. Measurement can start at any shaft position and in any direction. This mode is quick and captures well over a hundred meas- urement points, hence more accurate than the 3-clock positions measurement method. Most rotating machines require an accuracy that cor- responds to that attained by the continuous sweep mode. alignment condition with minimal shaft...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 7

PRÜFTECHNIK Alignment Systems Convenient, beneficial and quick precise alignment Tolerances (TolChek®) Avoid unnecessary moves by automatically evaluating alignment condition with respect to tolerances using the "smiley" which is also active during live machine correction. Problems arising from base-bound or bolt-bound feet are resolved by redefining fixed/movable feet. The detector measurement area is automatically extended to allow alignment of grossly misaligned machines and is ideal for very long spans. It eliminates the need for rough alignment in uncoupled machines. Multipoint mode...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 8

ALIGNEO® - No trial and error! Extend machine availability and longevity Precision alignment pays Rotating machinery are susceptible to misalign- ment. Machines that are well aligned at the commissioning stage and thereafter regularly maintained, will in the long term reduce both plant operating and maintenance costs. Laser precision alignment extends machine availability as the Mean Time Between Failure (MTBF) increases. It protects assets and increas- es product quality, as vibration is reduced to a When misaligned, the loading of the shafts dramatically increases due to the reaction...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 9

PRÜFTECHNIK Alignment Systems 3 reasons for precision alignment 1. Reduced energy consumption % decrease in energy consumption Reduction in power consumption 10 - 10% 8 Effects on power consumption 6 Significant power savings can be made through accurate alignment. 4 Precise alignment eliminates reaction forces and can reduce energy 2 consumption by up to 10 %. 0 0 0.25 Courtesy of (C) ICI PLC 0.50 0.75 1.00 1.25 Offset in mm 2. Reduced repair incidences Number of mechanical seal repairs 55 Reduction in seal repairs 50 Mechanical seal repairs 45 - 65% 40 Mechanical seal repairs decline by...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 10

ALIGNEO® - No trial and error! Standard features and powerful options Standard features Powerful options Static measurement mode - requires any 3 of the 8 available 45° measurement positions UniBeam® - for quick adjustment of the single laser beam Coupling and foot results displayed in both numerical and graphical format Live monitoring of horizontal or vertical machine Soft foot check - measure, correct and save Alignment of nonrotatable and uncoupled shafts Measurements unaffected by coupling backlash Save up to 10 measurement files Automatic data protection in case of power Pre-assembled...

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ALIGNEO EX - Precision laser alignment instantly. No trial and error! - 11

PRÜFTECHNIK Alignment Systems ALIGNEO® Technical data Control unit Enviromental protection Intrinsic safety [optional] Operating temperature Power supply Battery life (alkaline) Weight with batteries Intrinsic safety [optional] Carrying case Fixed segment LCD display Robust, membrane keyboard IP 65 (dust-tight, protected against water jets) Certificate numbers: TÜV08 ATEX 554147, lECEx TUN 08.0004 Intrinsically safe versions 0°C to 50°C [32°F to 122°F] 4 x 1.5V IEC LR6 ("AA") batteries (rechargeables permitted) For intrinsically safe versions only use 1.5 V "AA" MN 1500 from Dura cell or...

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