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In-die Bushing Insertion solution

In-die Bushing Insertion solution

In-die Bushing Insertion solution

Product catalog summary
Overview: The document describes PRONIC's in-die insertion system for components, specifically bushings. It highlights the system's advantages, specifications, and operational features.
Advantages:
  • Safe Operation: Multiple sensors monitor the insertion process, ensuring safety.
  • Quick Installation: The system is easy to install without specific tools, thanks to a quick installation kit.
  • Reduced Investments: The same insertion head can be used across multiple tools.
  • Secured Process: A dedicated DETEC system ensures component presence and quality of insertion.
System Description: The system includes a kart connected to the press, feeding the insertion head via vibrating bowls and blowpipe. The insertion heads are solidly mounted on the lower shoe, minimizing shock to components. The design allows for easy and fast installation, independent of die kinematics, enabling head sharing between dies.
Specifications:
  • Insertion Rate: Up to 40 parts per minute per head.
  • Component Dimensions: Bushing diameters range from Ø8 to Ø22mm.
  • Head Dimensions: Width 95mm, Height 35mm.
  • Quick Connections: Industrial quick coupling for all connections.
Features:
  • Distribution Kart: Available with 1 or 2 bowls, quick connections, and a painted trolley.
  • Insertion Heads: Available in configurations from bottom to top and top to bottom.
  • Sensor System: Ensures 100% correct insertion of components.
  • Touchscreen Interface: Includes a color touchscreen for easy operation.
Contact Information: PRONIC, 170 rue des techniques, F-74970 Marignier. Tel: +33 450 89 49 49, Email: [email protected], Website: www.pronic.com
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Catalog excerpts

In-die Bushing Insertion solution-1

In-die solutions INSERTION RANGE In-die insertion kart and head your productivity Based on its experience of in-die solutions, PRONIC has developed a complete system for in-die components BUSHINGS insertion. A kart connected with the press is feeding the insertion head through vibrating bowls and blowpipe. The insertion heads down to top are solid mounted on the lower shoe, therefore no shock is applied on the different parts involved. The design of the insertion stations in the die is very easy and fast. Being independent from the kinematics of the die, each inserting head can be shared from die to die. The installation is done in a few minutes with the quick installation kit and the quick supplied connections for electrical, pneumatic and component. Several references and dimensions of components can be inserted simultaneously with a speed up to 40 parts per minute per head. PRONIC guarantees 100% well inserted components with its dedicated sensor system. • Safe operation: Multiple sensors are monitoring the • Reduced investments: Same insertion head could be insertion process in the Head and the trolley shared between several tools • Quick Installation kit: Fast and easy to install, without • Secured process: detection of the presence of component need for specific tool and quality of insertion with dedicated DETEC system

 Open the catalog to page 1
In-die Bushing Insertion solution-2

INSERTION HEAD INSERTION HEAD From top to bottom DISTRIBUTION KART Number of bowls Quick connexions Quick installation kit Insertion direction Number of exits from trolley Trolley painted in you color Kinematics of the die Reutilization for several diess Dimensions (L x w x h) Feeding by blowpipe MHI with color touchscreen Safe operations by sensors Insertion bushing detection system STRENGHS: Tactile screen Vibrating bowl Bushing diameter Head width Head height Wheel for easy handling Quick connexions Quick connexions Industrial quick coupling on every connexion Reusing heads and trolley Quick...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.