Inflatable dock shelter PWI - Installation manual
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Mechanical dock shelter PWI.02 Technical modifications reserves v: 1.0

Technical modifications reserves v: 1.0

Mechanical dock shelter PWI.02 List of delivered parts: 1x Technical modifications reserves

Mechanical dock shelter PWI.02 4x * - for B=4700 (..) – quantity for B=4700 Right wall of the shelter Left wall of the shelter Shelter roof Right bumper Left bumper Shelter support (only for B=4700) Anchor W-FA M16-130 for fastening the bumpers Anchor W-FA M8-80 for fastening the shelter supports (only for B=4700) Anchor W-FA M10-120 for fastening the shelter Aluminium washer 30x10.5x2.5 Screw Ø4.8x16 Flexible hose P5PU Ø80 Clamp band Ø78-85 Screw M8-65 Counterweight Technical modifications reserves

Mechanical dock shelter PWI.02 1. Preparation for installation: 1.1. Mark the centre of the door opening and measure half of the external dimension of the shelter on both sides, less 4 mm [NW-60] (dimension measured from the opening axis to the external edges of the bumper U-section. The top shelf should be at the same level as the ramp floor. Mark and drill mounting openings of the bumpers. Fix the bumpers with WFA M 16-130 anchors according to Fig. 1. Fig.1 For a shelter of the external height of 4700 mm, mount the shelter supports with W-FA M10-120 anchors on the road surface, according...

Mechanical dock shelter PWI.02 Fig. 2. Installation of the shelter supports at the external height of 4700 mm. 1.2. Mark and drill mounting openings of the shelter on the facade. Positions of the openings are given in Fig. 3 & 4. For dimensions, see Table 1. Fix anchors or rods before installing the shelter. Technical modifications reserves

Mechanical dock shelter PWI.02 NW-56 Technical modifications reserves v: 1.0

Mechanical dock shelter PWI.02 Arrangement of mounting openings of a shelter of the external dimension of NH = 4700. Technical modifications reserves v: 1.0

Mechanical dock shelter PWI.02 2. Installation of the side walls: 2.1. The side walls are delivered assembled. Install them putting their bottom on the top bumper shelf (at the ramp level). For a shelter of B=4700, the shelter bottom should be positioned 100 mm above the road surface. To install the walls use 30x10.5x2.5 aluminium washers, see Fig. 5. Fig. 5 2.2. The method of installation depends on building wall material (Fig. 6). Technical modifications reserves

Mechanical dock shelter PWI.02 Wall Expansion anchor Sandwich board M10 screw connection Internal washer Spacer Aerated concrete M10 screw connection Internal washer Fig .6 2.3. Connection of the side wall boards with the bumper. The wall boards are installed with the bumpers with screws using an angle bar, see Fig. 7. Technical modifications reserves

Mechanical dock shelter PWI.02 3. Installation of the roof board: 3.1. The roof board is also delivered assembled and needs to be inserted onto the side walls (Fig. 8). Install the roof board with a 30x10.5x2.5 aluminium washer, as for the side walls. Seal the opening between the rear profile of the roof board and the building facade with sealing paste. Technical modifications reserves

Mechanical dock shelter PWI.02 3.2. Connection of the roof with the shelter side walls. Fix 5 screws into the angle bars setting position of the roof board (Fig. 9 & 10) from the external and internal side. Technical modifications reserves

Mechanical dock shelter PWI.02 4. Installation of the remaining shelter components: 4.1. Installation of the air ducts: Insert the delivered air ducts (item 1, Fig. 11) between the top cushion and the side cushions on both sides. Put the duct ends into the cushion connectors and protect them with clamp bands. 4.2. Installation of the top cushion counterweight: Mount the counterweight (item 2, Fig. 11) on ropes tensioning the top cushion in such a way the top part of the counterweight is approx. 320 mm under the ceiling board when the top cushion hangs all way down. The counterweight must...

Mechanical dock shelter PWI.02 5. Connection of the fan motor: Before connecting the fan install the motor switch [M611N 1.6 – 2.5A (FAEL) three-phase switch; M611GJ (FAEL) housing] at 1.5 m; the left side of the shelter is recommended (as viewed from the inside). Connect the fan motor (LFA/2-180/62-055T) according to the scheme (Fig. 12) and the operation and maintenance manual. Cables and a tubular sheath (led in the wall) are not included in delivery. Pay attention to the right motor rotation direction. Technical modifications reserves