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Hydraulic Telescopic Lip Leveler PT - Installation manual

Hydraulic Telescopic Lip Leveler PT - Installation manual
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Hydraulic Telescopic Lip Leveler PT - Installation manual

Product catalog summary
General Information
The installation of the dock leveller requires specific tools such as an ESAB caddy 200 welder and lifting devices like a forklift truck with a minimum capacity of 35 kN. Safety precautions include using operational lifting devices and staying outside the excavation level to prevent injuries.

Construction Preparation
The power supply required is 3/N/PE AC 50 Hz 400 V with a network protection of D0 10 A Gl. The motor power is 0.75 kW. A cable protective pipe with a minimum external diameter of 50 mm is necessary.

Installation Material
The installation set includes the leveller, control system, installation diagram, and operating manual. Some items like the cable holder and cable duct are not included.

Electric Connections
Electric connections involve a 3 x 0.75 mm2 cable and a motor cable of 4 x 1.5 mm2. All electrical work must be performed by qualified personnel, and the dock leveller must be disconnected from the power supply before starting.

Functioning Inspection and Completion
After installation, the dock leveller should be tested in all operating modes. Any malfunctions should be reported to the customer service department. Repair painting of welds and damaged points is necessary, ensuring surfaces are clean and dry before applying paint.

Frame Types
The document details various frame types including T-frame, W-frame, F-frame, O-frame, B-frame, Rama P, and Rama SMD, each with specific installation instructions.

Options
An optional bumper can be installed, though details are not extensively covered in the document.
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Catalog excerpts

Hydraulic Telescopic Lip Leveler PT - Installation manual-1

Dock leveller with hinge lip PS Installation manual Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-2

Dock leveller with hinge lip PS Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-3

Dock leveller with hinge lip PS General information Installation tools The following tools are necessary for installation works:  ESAB caddy 200 (5-200 A) welder or similar device  ESAB OK. 48.00 3.25 welding electrodes or similar Lifting devices  Forklift truck: capacity min. 35 kN, fork length: 2000 mm  Crane: capacity min. 30 kN Hint! Hang only in places marked with this sign. Always use all lugs. Caution! Disconnect the dock leveller from the power supply prior to electric works. Electric works may be carried out by qualified personnel only. Functioning inspection and completion of works...

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Hydraulic Telescopic Lip Leveler PT - Installation manual-4

Dock leveller with hinge lip PS Construction preparation Power supply Network protection Motor power Cable protective pipe, external diameter min. 50 mm, bends <45° Door/Leveller locking connector * * Special equipment Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-5

Dock leveller with hinge lip PSInstallation material 5. Operating manual 6. Cable holder * 7. Cable duct (with fittings) * Technical modifications reserved v: 2.0.0

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Hydraulic Telescopic Lip Leveler PT - Installation manual-6

Dock leveller with hinge lip PS Transport Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-7

Dock leveller with hinge lip PS Installation manual: T-frame Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-8

Dock leveller with hinge lip PS * tack welding Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-9

Dock leveller with hinge lip PS Electric connections Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-10

Dock leveller with hinge lip PS (included in the set) 2. Cable duct (built-in) 3. Locking connector (door/leveller*) 7. Pipe for electric cables. Internal diameter min. / CEE 16A Protection DD 10A Motor power 0.75 kW (standard) Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-11

Dock leveller with hinge lip PS on special request Technical modifications reserved v: 2.0.0

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Hydraulic Telescopic Lip Leveler PT - Installation manual-12

Dock leveller with hinge lip PSOption: bumper Technical modifications reserved v: 2.0.0

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Hydraulic Telescopic Lip Leveler PT - Installation manual-13

Dock leveller with hinge lip PS W-frame Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-14

Dock leveller with hinge lip PS F-frame Washers are not included Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-15

Dock leveller with hinge lip PS O-frame Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-16

Dock leveller with hinge lip PS Technical modifications reserved v: 2.0.0

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Hydraulic Telescopic Lip Leveler PT - Installation manual-17

Dock leveller with hinge lip PS B-frame Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-18

Dock leveller with hinge lip PS Rama P Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-19

Dock leveller with hinge lip PSRama SMD Technical modifications reserved v: 2.0.0

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Hydraulic Telescopic Lip Leveler PT - Installation manual-20

Dock leveller with hinge lip PS Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-21

Dock leveller with hinge lip PS Technical modifications reserved v: 2.0.0

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Hydraulic Telescopic Lip Leveler PT - Installation manual-22

Dock leveller with hinge lip PS Technical modifications reserved

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Hydraulic Telescopic Lip Leveler PT - Installation manual-23

Dock leveller with hinge lip PS Technical modifications reserved v: 2.0.0

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