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Electrohydraulic PTU leveler with divided telescopic lip - Installation manual
Electrohydraulic PTU leveler with divided telescopic lip - Installation manual
This document provides detailed instructions for the installation of the Electrohydraulic PTU dock leveller with a divided telescopic lip. It includes specifications, procedures, and safety warnings necessary for proper installation and operation.
Essential tools include a welding machine (ESAB caddy 200 or similar) and hoisting equipment such as a forklift with a minimum load capacity of 35 kN or a crane with at least 30 kN capacity. Safety precautions must be observed, including disconnecting the dock leveller from the power supply before any electrical work.
The site must be prepared according to specific building conditions, ensuring proper power supply (3/N/PE AC 50 Hz 400V) and network protection (D0 10 A GL). The opening for the leveller seating must be prepared with appropriate clearances.
- T Frame: Ensure a 10mm clearance between the platform and the leveller frame. Level the leveller using frame side screws and weld the arms to the anchors.
- W Frame: Similar to T frame installation, with additional checks for frame alignment and bumper installation.
- F Frame: Includes placing distancing washers and spot welding the leveller to the framing.
Electrical connections require specific cable types (7x 0.75 mm² for general connections and 4 x1.5 mm² for motor cables). Only qualified electricians should perform these tasks, ensuring all safety regulations are followed.
After installation, conduct a test run to check all operating functions. Ensure all safety measures are in place, such as not working under hanging loads and avoiding foot placement in installation hollows. Surfaces to be painted must be clean and dry, with appropriate coatings applied.
Installation of optional bumpers is detailed, requiring symmetrical placement on both sides of the leveller.
Catalog excerpts
Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012.07.16 Page: 1/15 Electrohydraulic PTU dock leveller with a divided telescopic lip The company reserves the right to make changes in this manual
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012.07.16 Page: 2/15 Table of contents The company reserves the right to make changes in this manual
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012.07.16 Page: 3/15 Installation tools The following tools are required for dock leveller installation: • ESAB caddy 200 (5-200A) welding machine or similar • ESAB OK 48.00 3.25 welding rod or similar Warning! Prior to starting any works with the electrical equipment, the dock leveller must be disconnected from power supply. Electrical works can be done only by qualified and authorised personnel! Hoisting equipment • forklift: load capacity min 35 kN, fork length: 2000 mm, or • crane: load...
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 4/15 Delivery components 7 Cable duct (including equipment) *) Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 5/15 Preparing building elements of the leveller seating place Prepare the opening for leveller seating as per relevant building conditions 9 Cable shield pipe, min outer diameter 50mm, bends <45° 10 Power switch (only for electric control with emergency button)*) 11 Doors/leveller locking switch *) *) option Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
Open the catalog to page 5
Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 6/15 Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
Open the catalog to page 6
Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 7/15 Installation instructions: T frame Seat the leveller in the opening. Ensure clearance between the platform and the leveller frame (10mm with a tolerance of -2mm) and set the diagonals as that they meet the condition D1 -D2=±4mm. Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
Open the catalog to page 7
Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 8/15 Level the leveller using the frame side screws. Place steel washers under the screws. After the leveller has been adequately set and levelled, weld the leveller arms to the anchors. Remove transport protections. Electrical connections Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 9/15 Install the controller as per the drawing. Test run the leveller and check operation of the leveller’s basic functions (lifting, extension. “auto” mode) Connect loose cables to the leveller’s binders. Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instru
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 10/15 Place protective ducts on the wall. Lay cables and install the controller. Check installation correctness, including clearances Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 11/15 Place concrete in the holes around the leveller’s frame. Cover the holes in the platform with plastic plugs. Install bumper plates symmetrically on both sides of the leveller. Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 12/15 Seat the leveller in the opening as with T frame. Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 13/15 After seating is finished, check for clearance between the frame and leveller platform, diagonals as in T frame. Check sides and rear of the frame against the framing as shown in drawing. Install bumpers as in T frame. Touch up anticorrosion coating damaged during assembly. Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
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Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 14/15 Prepare the leveller, seat it in the opening and check clearances and diagonals as in the T frame leveller. Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
Open the catalog to page 14
Installation manual Electrohydraulic PTU dock leveller with a divided telescopic lip Version 1.0.0 Date: 2012-07-16 Page: 15/15 Place the distancing washers between the frame sides and leveller framing (see drawing). Check plays and diagonals, spot weld the leveller to the framing. Cut the adjusting washers from the frame. Weld as per the drawing. Install bumpers, touch up coating damaged during assembly. Firma zastrzega sobie prawo do wprowadzania zmian w niniejszej instrukcji.
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