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Water-Treatment-Water-Disinfection-ProMinent-Product-Catalogue-2023-Volume-3

Water-Treatment-Water-Disinfection-ProMinent-Product-Catalogue-2023-Volume-3

Product catalog summary

Overview: The ProMinent 2023 Product Catalogue focuses on water treatment and disinfection solutions, offering a comprehensive range of products divided into three main categories: dosing technology, measurement and control technology, and water treatment and disinfection. This summary highlights key sections and innovations in water treatment and disinfection.

Chapter 1: Disinfection and Oxidation Systems

UV Systems: DULCODES UV systems provide chemical-free water treatment, ideal for municipal drinking water and swimming pools.
Ozone Systems: OZONFILT and DULCOZON systems effectively remove organic and inorganic substances without by-products.
Chlorine Dioxide Systems: Bello Zon systems offer long-lasting microbial protection, suitable for potable water and food industry applications.
Electrolysis Systems: CHLORINSITU and DULCOLYSE systems generate chlorine on-site, reducing the need for hazardous chemical transport and storage.

Chapter 2: Metering Systems

ULTROMAT and DULCODOS: These systems are praised for their ease of assembly and operation, meeting stringent requirements for separating colloidal solids from liquids.
Storage Tanks: Essential for both indoor and outdoor installations, complying with international manufacturing approvals.

Chapter 3: Filtration

Diaphragm Systems: Essential for removing particles or dissolved substances, such as salts, from water.
Ultrafiltration, Nanofiltration, and Reverse Osmosis Systems: These systems provide comprehensive solutions for various filtration needs.

Innovations:

DULCOLYSE System: Offers low chlorate and chloride disinfection, suitable for sensitive applications like baby food production.
DULCODOS SAFE-IBC: Designed for earthquake zones, ensuring uninterrupted chemical supply.
DULCONNEX IIoT Solution: Provides real-time monitoring and management of water treatment systems, enhancing process safety and efficiency.

Conclusion: ProMinent's 2023 catalogue presents a wide array of advanced water treatment and disinfection solutions, emphasizing safety, efficiency, and environmental friendliness. The integration of digital solutions like DULCONNEX further enhances operational transparency and reliability.

Supported Products and Systems
We offer a wide range of solutions for water treatment and disinfection, supporting both standard and additional components through flexible modules. This includes older devices and components from other manufacturers.

Water treatment and disinfection systems
UV systems (DULCODES MP, LP/LP certified/LP F&B/LP-PE)
Chlorine dioxide systems (Bello Zon CDLb, CDVd, CDKd)
Electrolysis system (CHLORINSITU IIa 60–2500 g/h)
Pumps (gamma/ X, gamma/ XL, DULCOFLEX DFXa, DFYa, sigma/ X, DF4a)
Controllers (DULCOMETER diaLog DACb, AEGIS II, SlimFLEX 5a)
Industrial standard signals via I/O modules

DULCONNEX Gateway
The DULCONNEX Gateway connects smart products to our web-based fluid management platform, requiring a WiFi access point for internet communication. It supports various system types, including UVCb and CDLb.

UV Treatment Overview
UV disinfection is a chemical-free, reliable process that uses UV-C radiation to destroy germs by attacking their DNA. It is effective against resistant parasites and reduces undesirable substances in water without affecting taste or odor. Applications include drinking water, food and beverage production, pharmaceutical industry, and more.

DULCODES UV Systems
These systems feature high-quality components, such as stainless steel radiation chambers, high-output lamps, and advanced controllers. They offer benefits like homogeneous UV dose distribution, low life cycle costs, and efficient cleaning systems. The systems are validated for disinfection efficiency and can be integrated into higher-level control systems.

Performance and Applications
ProMinent offers a variety of UV systems for different applications, including drinking water, process water, and swimming pool water. The systems are designed for maximum water flow and minimum UV transmission, with specific installation requirements for optimal performance.

Design and Planning
When designing a UV system, consider the highest water flow, lowest UV transmission, and provide necessary valves for maintenance and safety. A typical installation includes shut-off valves, sample valves, and a controller/ballast system.

Questionnaire for UV System Design
To design an appropriate UV system, provide details such as the application, maximum water flow, minimum UV transmission, and water data like turbidity and suspended particles.

Overview: The document provides detailed information about the DULCODES LP UV systems, which are designed for efficient, chemical-free water disinfection. These systems are suitable for various applications, including potable water treatment, food and beverage production, and swimming pool water.

Specifications: The DULCODES LP systems feature high-output VARIO-Flux lamps with dynamic lamp heating, allowing for precise dimming and adaptation to varying water flows and temperatures. The systems are available in multiple configurations, with flow rates ranging from 6.4 to 523 m³/h, and are constructed from high-grade stainless steel.

Technical Details: Key technical features include a guaranteed lamp service life of 14,000 hours, electronic ballasts for lamp control, and continuous monitoring via UVC sensors. The systems support remote monitoring and control through the DULCONNEX Platform and web-based access.

Design Versions: The systems are available with either a Compact or Comfort controller, and options for stainless steel control cabinets and AC control cabinets. They are compliant with various international standards, including DVGW, ÖVGW, SVGW, and UVDGM.

Benefits: The DULCODES LP systems offer several advantages, such as reduced life cycle costs, minimal energy consumption, and flexibility in installation. They ensure reliable disinfection with homogeneous UV dosing and minimal pressure loss.

Applications: These systems are suitable for potable water treatment, food and beverage production, and swimming pool water, providing efficient and safe disinfection without the use of chemicals.

Spare Parts: The document lists spare parts available for the DULCODES LP systems, including various UV lamps, lamp protection tubes, and O-rings.

Overview: The document provides detailed specifications and applications for various UV disinfection systems under the DULCODES brand, focusing on different industrial and environmental applications. It highlights the technical features, benefits, and operational parameters of each system.

1. DULCODES LP F&B:

Designed for food and beverage production, offering a broad dimming range and high-grade stainless steel construction.
Features include electronic ballasts, a UVC sensor, and remote monitoring capabilities.
Technical data includes flow rates, lamp power, and dimensions, with a focus on low-pressure VARIO Flux lamps.

2. DULCODES LP-PE:

Targets saline and seawater disinfection with a corrosion-resistant HD-PE reactor.
Benefits include high UVC efficiency, low maintenance costs, and flexible installation options.
Technical details cover flow rates, lamp power, and permissible operating conditions.

3. DULCODES LP TL:

Specialized for sugar syrup disinfection, eliminating heat-resistant spores without affecting product quality.
Offers energy savings and low investment costs, with a hygienic system design.
Technical specifications include flow rates, lamp power, and system dimensions.

4. DULCODES MP:

Designed for swimming pool water treatment, focusing on the breakdown of combined chlorine.
Features include medium-pressure lamps, flexible installation, and real-time monitoring.
Technical data includes flow rates, lamp power, and maintenance requirements.

Key Features Across Systems:

Use of VARIO Flux lamps with dynamic heating for high efficiency and long service life.
Integration capabilities with higher-level control systems and remote monitoring via web interfaces.
Data logging and analysis for operational transparency and reliability.

Overview: The document provides detailed information on the DULCODES UV systems and ozone systems used for water treatment. It includes specifications, applications, and technical details of the systems, along with accessories and spare parts.

1. UV Systems DULCODES:

Specifications: The DULCODES UV systems are designed for high flow water treatment, capable of handling up to 809 m3/h. They use medium-pressure lamps to disinfect water and eliminate contaminants like chlorine and ozone.
Features: The systems include electronic ballasts for lamp output adjustment, UVC sensors for monitoring, and motor-driven wipers for maintenance. They are certified to international standards such as NSF, UL, CSA, and USEPA.
Benefits: Easy installation, flexible fitting positions, energy-efficient operation, and simple maintenance. The systems are equipped with a large graphic display for monitoring and control.
Technical Details: Made from stainless steel, the systems have a lamp service life of 8000 hours and are equipped with temperature sensors and various interfaces for control and monitoring.
Applications: Suitable for potable water, process water, and swimming pool water.

2. Ozone Systems OZONFILT and DULCOZON:

Applications: Ozone is used for disinfection and oxidation in various sectors, including drinking water supply, food and beverage industry, swimming pools, and industrial processes.
Benefits: Ozone provides effective disinfection with fewer by-products compared to other oxidants. It is generated on-site and decomposes back into oxygen, making it environmentally friendly.
Technical Details: The systems use silent electrical discharge to produce ozone from oxygen, ensuring efficient and reliable operation.

3. Accessories and Spare Parts:

Includes various components such as wiper elements, UVC sensors, replacement filter mats, and remote monitoring modules.
Additional accessories like protective glasses, gloves, and cleaning systems are available for maintenance and safety.

4. DULCONNEX IIoT Solution:

Provides real-time, location-independent monitoring of system data and status through smart devices, enhancing operational efficiency and safety.

Overview: The document provides detailed information on ProMinent's ozone systems, specifically the OZONFILT and DULCOZON product ranges. These systems are designed for efficient ozone generation and are optimized for safety and low resource consumption, conforming to the German DIN 19627 standard.

System Types: The systems use either dried ambient air or concentrated oxygen as the oxygen source. Medium-frequency pressure systems like OZONFILT OZVb and OZMa use air, while DULCOZON OZLa uses oxygen. These systems are compact due to integrated pressure swing dryers and efficient thermal conductivity.

Applications: The systems are suitable for various applications, including drinking water treatment, food and beverage industry, swimming pools, and industrial water systems. They can handle back pressures up to 4 bar, eliminating the need for additional booster pumps in many cases.

Technical Specifications: The document details the capacity ranges, ozone concentration levels, and specific energy requirements for different models. It also outlines the technical features such as integrated air treatment, cooling systems, and control interfaces.

Benefits: Key benefits include safe operation, low maintenance costs, high efficiency, and precise output control. The systems offer seamless operation with features like process visualization and automatic performance adjustments.

Legal Compliance: For operation in Europe, systems must comply with the Biocidal Products Regulation (EU) No. 528/2012. ProMinent provides necessary approvals for biocidal applications.

Options and Customization: Various options are available, including stainless steel control cabinets, air conditioning, and different mixing units. The systems can be customized to meet specific requirements.

Field of Application: The systems are used for oxidation and disinfection in drinking water supply, food and beverage industry, swimming pools, and industrial applications like Legionella prevention.

Conclusion: ProMinent's ozone systems offer a comprehensive solution for efficient and safe ozone generation across various industries, with a focus on low energy consumption and high operational safety.

Overview: The document provides detailed technical specifications and operational guidelines for the Ozone Systems OZONFILT and DULCOZON, focusing on their application in water treatment and disinfection processes. It outlines the components, technical data, and benefits of these systems, emphasizing their efficiency and environmental friendliness.

Key Components:

Discharge System: Utilizes feed pumps or discharge pumps to deliver ozonized water on-demand once the desired ozone concentration is achieved.
Residual Ozone Gas Destruction: A catalytic unit safely removes undissolved ozone gas from exhaust air.
Gas Detector: Monitors room air for ozone leaks, stopping ozone generation and triggering alarms if thresholds are exceeded.

Ozone Systems OZONFILT and DULCOZON:

OZONFILT OZMa: Capable of generating 70-420 g/h of ozone, these systems are maintenance-free and energy-efficient, using compressed air as feed gas. They feature automatic control and process visualization via a touch panel.
Legal Compliance: Systems must comply with the Biocidal Products Regulation (EU) No. 528/2012 or REACH Regulation (EC) No. 1907/2006 for operation in Europe.

Technical Specifications:

Ozone Capacity: Ranges from 70 to 420 g/h depending on the model.
Air and Cooling Requirements: Systems require oil and dust-free air, with specific cooling water quality and consumption rates.
Electrical and Mechanical Design: Systems are available in various configurations, including standard and stainless steel cabinets, with options for integrated air conditioning and gas treatment.

Applications:

Potable Water Supply: Used for oxidation and disinfection, enhancing taste and removing contaminants like iron and manganese.
Wastewater Treatment: Reduces COD and microcontaminants, and decreases sewage sludge.
Food and Beverage Industry: Ensures disinfection of potable and rinser water.
Swimming Pools: Provides a microbiological barrier and improves water clarity.
Industrial Use: Prevents Legionella and disinfects cooling water.

Installation and Operation:

Systems require minimal pipe length and joints for ozone transport, with gas detectors installed for safety.
Mixing equipment must be ordered separately, designed to optimize water flow for efficient ozone mixing.
Non-return valves are necessary to prevent backflow of ozonized water.

Ozone System DULCOZON OZLa Overview
The DULCOZON OZLa is a high-output ozone generator designed for efficiency and compactness, offering ozone capacities ranging from 380 to 6,080 g/h. It features low life cycle costs, high ozone concentration, and modular design for flexible adaptation to process requirements. The system ensures energy efficiency, space savings, and high operating safety with redundant module activation.

Technical Specifications

Available in 8 sizes with modular design, supporting up to 16 generator blocks.
Specific energy consumption is less than 8.0 Wh/g of ozone at 10% weight concentration.
Innovative water cooling system with automatic shut-off and monitoring.
PLC control with data recording and wide communication interfaces (PROFIBUS, PROFINET, Modbus).
Optional features include mass flow meter, air conditioning, and sensors for oxygen and ozone monitoring.

Applications

Drinking water supply: Oxidation and disinfection.
Wastewater treatment: Reduction of contaminants and disinfection.
Aquaculture, textile, and food industries: Various oxidation and disinfection processes.

Accessories and Spare Parts

Compressors: Atlas Copco LFX and Dürr piston compressors for different OZVb types.
Ozone gas distributor module: Regulates ozone distribution to multiple injection points.
Static helical mixers: Ensure optimal mixing of ozone with liquid flows.
Various connecting parts and valves for system integration and maintenance.

Additional Components

Residual Ozone Gas Destructor: Removes traces of ozone gas from exhaust air.

Residual Ozone Destructor Systems
The document describes two types of residual ozone destructors: PVC and stainless steel versions. The PVC version uses active carbon granulate and is suitable for swimming pool applications with air as the operating gas. The stainless steel version uses a maintenance-free MnO catalyst and is designed for chlorine-free gas flows. It includes integrated heating and various connection sizes.

Ozone Systems OZONFILT and DULCOZON
The document details the GMA 22 ozone gas detector, which monitors ozone gas leakages. It provides specifications such as warning and alarm levels, permissible ambient temperature, and power supply details. The document also includes information on a gas detector for oxygen, a flash light-horn, a gas tracing pump, and potassium iodide starch paper for leak detection.

Cooling Water Chiller
The cooling water chiller is an alternative to using freshwater for cooling. It features a single circuit system, air-cooled refrigeration unit, and integrated circulation pump. It operates within a temperature range of 10 to 55°C and uses CFC-free refrigerant R134a.

Personal Protection Accessories
Includes an ozone-resistant gas mask, warning labels, an emergency stop switch, and overvoltage protection for OZONFILT systems.

Chlorine Dioxide in Water Treatment
Chlorine dioxide is highlighted for its advantages over chlorine, such as its effectiveness regardless of pH and its stability in pipework systems. It does not react with ammonia or form harmful by-products like trihalomethanes.

Bello Zon Chlorine Dioxide Systems
The Bello Zon systems use the chlorite/acid process to generate chlorine dioxide. They offer precise production, easy operation, and high safety standards. Various models are available, each with different capacities and applications, such as combating legionella and treating municipal water.

Performance Overview
The document provides a performance overview of different Bello Zon systems, detailing their output capacities and suitable applications.

Questionnaire for Chlorine Dioxide System Design
A questionnaire is included to assist in designing a chlorine dioxide system, covering aspects like water flow rate, pH value, and desired metering concentration.

Chlorine Dioxide System Bello Zon CDLb

Overview:
The Bello Zon CDLb is a chlorine dioxide system designed for cost-effective disinfection across multiple injection points. It operates with a capacity of 0-120 g/h and can store up to 60 g of chlorine dioxide for peak metering. The system is suitable for various applications, including food and beverage disinfection, Legionella control, and water treatment.

Specifications:
- Capacity: 0-120 g/h
- Max flow rate: 600 m3/h at 0.2 ppm ClO2
- Power supply: 100-230 V, 50/60 Hz
- Protection class: IP 65
- Operating fluids: Sodium chlorite 7.5%, Hydrochloric acid 9%, potable water

Benefits:
- Reduced chemical usage and costs
- Quick ramp-up time after downtime
- Safe and reliable operation with closed gas transport system
- Real-time monitoring via DULCONNEX Platform

Technical Details:
- Inputs: Configurable digital inputs for various metering functions
- Outputs: Operating, alarm, and warning signal relays
- Concentration: 1000 or 2000 mg/l

Field of Application:
- Disinfection in food and beverage industry
- Legionella control in hotels and hospitals
- Market gardening and irrigation
- Cooling and potable water treatment

Chlorine Dioxide System Bello Zon CDLb H2SO4

Overview:
The Bello Zon CDLb H2SO4 system is designed for applications sensitive to corrosion, producing low-chloride chlorine dioxide using sodium chlorite and sulfuric acid. It is ideal for stainless steel environments like tunnel pasteurisers and cooling circuits.

Specifications:
- Capacity: 8-89 g/h
- Concentration: 1500 mg/l
- Power supply: 100-230 V, 50/60 Hz
- Protection class: IP 65
- Operating substances: Sodium chlorite 7.5%, Sulfuric acid 25%, potable water

Benefits:
- Low potential for corrosion
- Suitable for circulation systems
- Safe and reliable operation
- Real-time monitoring via DULCONNEX Platform

Technical Details:
- Inputs and outputs similar to CDLb
- Concentration: 1500 mg/l

Accessories and Maintenance:
- Various points of injection made of PVC-U or PVC-C
- Back pressure valves and angle valves available
- Maintenance kits for annual and 3-yearly servicing

Ordering System:
- Identity codes for different production capacities and configurations
- Options for equipment, version, operating voltage, and language presets

Overview: The document provides detailed information on various electrolysis systems under the CHLORINSITU brand, focusing on their specifications, applications, and benefits. It includes maintenance sets, spare parts, and technical data for different models.

Maintenance Sets: The document lists maintenance sets for CHLORINSITU IIa with varying chlorine output capacities (60 g/h to 2500 g/h) available for 1-year and 3-year durations. Each set has a specific order number.

Spare Parts: Spare parts for CHLORINSITU IIa include electrolysis cells with different capacities (60 g/h, 625 g/h, 2500 g/h), each with a unique order number.

CHLORINSITU IIa XL: This system is designed for high-performance open cell electrolysis, producing 5-45 kg/h of chlorine. It is modular, efficient, and safe, suitable for large-capacity potable water disinfection. Key benefits include long service life, modular design, and certified safety.

Technical Details: The system's performance is influenced by ambient and feed water temperatures. It uses 3.2 kg of salt per kg of chlorine and has specific energy efficiency metrics. The product concentration is 8 g/l chlorine, with a pH of approximately 9.5.

CHLORINSITU III: This system produces sodium hypochlorite with a high chlorine concentration (25 g/l) and minimal chloride and chlorate. It offers cost-effective operation, remote diagnosis, and excellent safety features. Applications include potable water, wastewater, and swimming pools.

Technical Data: The system requires a 3x400 V power supply and has various output capacities (100 g/h to 10,000 g/h). It includes a PLC controller, remote control, and integrated water softener.

CHLORINSITU III Compact: Designed for smaller swimming pools, this system produces sodium hypochlorite with a high chlorine concentration. It is compact, cost-effective, and includes a microprocessor controller for monitoring.

CHLORINSITU IV Compact: This system generates chlorine gas in a vacuum process, suitable for small swimming pools. It offers chlorination and pH adjustment in one system, with robust and simple technology.

Technical Data: Both CHLORINSITU III and IV Compact systems have specific power supply requirements and dimensions. They include pre-assembled components for easy installation.

Order Information: The document provides order numbers for various systems and maintenance kits, ensuring easy procurement and maintenance planning.

Overview: The document provides detailed information on various electrolysis systems, specifically the CHLORINSITU and DULCOLYSE systems, used for disinfection and oxidation. These systems are designed to produce chlorine from common salt on-site, ensuring clean and safe disinfection without the need for transporting dangerous chemicals.

CHLORINSITU V System: This system replaces traditional chlorine gas systems in swimming pools, requiring only salt, water, and electricity. It generates ultra-pure chlorine gas and sodium hydroxide solution, free of chloride, through a vacuum process. Key benefits include low chloride and chlorate content, integrated remote control for diagnostics, and cost-effective operation using sodium chloride.

Technical Specifications: The system operates on a 3 x 400 V power supply, with various models offering outputs from 100 to 3,500 g/h of chlorine. It features a modern PLC, remote control capabilities, and optional Modbus or PROFIBUS® integration. The system is suitable for potable, process, swimming pool, and cooling tower water applications.

CHLORINSITU V Plus System: Similar to the V system, the Plus variant includes a hypochlorite booster for peak demand periods. It temporarily stores surplus chlorine gas as sodium hypochlorite, allowing for flexible response to demand fluctuations. The system maintains low chloride and chlorate levels and offers the same technical features and applications as the V system.

DULCOLYSE System: This system is designed for sensitive applications in the food and beverage industry, producing the disinfectant DULCOLYT 400 with minimal chlorate and chloride content. It ensures environmentally friendly disinfection and long-term germ freedom without handling concentrated chemicals. The system is compact and space-saving, with a power supply of 1 x 230 Volt.

Technical Data: The DULCOLYSE system offers outputs up to 800 g/h, with models like DULCOLYSE 100 and 200 providing specific production capacities. It includes a duplex softening system and a salt-dissolving tank with level monitoring.

Conclusion: The document highlights the advantages of using CHLORINSITU and DULCOLYSE systems for safe, efficient, and cost-effective disinfection across various applications, emphasizing their technical capabilities and environmental benefits.

Specifications and Scope of Delivery:
DULCOLYSE electrolysis systems are available in sealed stainless steel or open cabinet designs. They include a PLC in the control cabinet, a duplex water softening system, a salt-dissolving tank with level monitoring, an ultrasound level probe for the DULCOLYT product tank, piping, hardness control equipment, and pH buffer solutions. The DULCOLYT product tank and metering station are not included.

Spare Parts and Maintenance Kits:
Spare parts kits are available for systems manufactured before and after 2015, along with annual and 3-yearly maintenance sets.

Electrolysis Systems:
The document details the CHLORINSITU and DULCOLYSE systems, highlighting their use in disinfection and oxidation.

Accessories:
Includes a water hardness measuring kit and spare cells for DULCOLYSE systems.

Metering Systems:
DULCODOS DSKa systems are designed for connection to DULCOLYSE product tanks, featuring components like diaphragm dampers, back pressure valves, and repair switches. Various metering systems are available for different feed rates.

Polymer Preparation and Metering Systems:
ProMinent offers systems for preparing and metering synthetic polyelectrolytes, suitable for potable water treatment, wastewater treatment, sludge dewatering, and paper production. Systems include continuous flow, pendulum, double-decker, and inline preparation stations.

Performance Overview:
Systems like ULTROMAT, DULCODOS, and PolyRex are detailed with their capacities and applications. They are designed for efficient polymer solution preparation with features like high dosing precision and integrated mixing chambers.

Technical Data:
Technical specifications for ULTROMAT ULFa systems are provided, including discharge volumes, tank sizes, and power requirements.

Ordering System:
Details on ordering ULTROMAT ULFa systems based on type, tank size, discharge volume, design, and electrical connection are included.

Polymer Preparation and Metering Systems Overview

This document provides a comprehensive overview of various polymer preparation and metering systems, focusing on their specifications, applications, and technical details. The systems discussed include ULTROMAT ULPa, ULTROMAT ULDa, and DULCODOS ULIa, each designed for specific polymer processing needs.

1. ULTROMAT ULPa System

The ULTROMAT ULPa is an oscillating system ideal for preparing polymer solutions as flocculation aids, with extraction rates ranging from 400 to 4,000 l/h. It features two separate chambers to prevent product carry-over and can process both liquid and powdered polymers. Key benefits include operator-controlled input of solvent concentration, gentle mixing, and optional integration with various control systems like PROFIBUS, PROFINET, and Modbus TCP. Applications include potable water treatment and paper production.

2. ULTROMAT ULDa System

The ULTROMAT ULDa is a double-decker system for automatic polyelectrolyte preparation, suitable for both liquid and powdered polymers. It features two stacked PP tanks to avoid product carry-over and is equipped with a Siemens S7-1200 control system. Applications include potable and wastewater treatment, sludge de-watering, and paper production. The system offers various selectable components, including tank size, control options, and powder feeder units.

3. DULCODOS ULIa System

The DULCODOS ULIa is an inline system designed for batching fully activated liquid polymer solutions, with an extraction volume of 100-400 l/h against 4.5 bar. It features a compact design with integrated mixing and maturing chambers, and offers precise processing of liquid polymers. The system is available in three types: basic, medium, and comfort, each with different levels of automation for flow control and flushing.

Technical Specifications

Each system includes detailed technical specifications such as tank sizes, discharge volumes, water pressure requirements, and power uptake. The document also outlines the identity code ordering system for each type of metering system, allowing for customization based on specific needs.

Conclusion

These polymer preparation and metering systems offer versatile solutions for various industrial applications, providing efficient and controlled processing of polymers. The systems are customizable with a range of options to suit different operational requirements.

Overview: This document provides detailed specifications and configurations for polymer preparation and metering systems, focusing on various types of pumps, controllers, and accessories used in water treatment processes.

Specifications:
Metering pumps such as gamma/X and Sigma can handle back pressures up to 4.5 bar.
Compact controllers like Schneider Electric TM241 and touch panels are available, with optional Ethernet/Modbus TCP and PROFIBUS® connectivity.
Applicable for sludge dewatering, wastewater treatment, and drinking water treatment.
Processes liquid polymers (0.05 – 1.0%) as emulsions or dispersions.

Polymer Preparation and Metering Systems:
Freely selectable preparation capacity and configuration versions.
Includes liquid polymer metering pumps, peristaltic pump DFXa, and monitoring systems.
Technical data includes max extraction rates, water pressure requirements, and dimensions.
Batch preparation stations are under development.

Identity Code Ordering System:
Details on inline batching stations with various configurations for electrical connections, control, and operating versions.
Options for metering pumps, liquid level monitors, booster pumps, and post-dilution units.

ULTROMAT MT for Batch Operation:
Manual polymer batching station for small quantities, robust and cost-effective.
Includes a polypropylene batching tank, flushing system, and slow-running stirrer.
Applications include potable water treatment and sludge de-watering.

ULTROMAT and DULCODOS Accessories:
Post-dilution units for polymer solutions with integrated mixers and flow meters.
Powder conveyor FG 205 for transporting powdered polymers.
Big Bag emptying units for handling and emptying large bags of powdered polymers.

PolyRex Metering System:
Processes both liquid and powdered polymers with a capacity range up to 8200 l/h.
Features a double-decker batching station with stainless steel tanks and a vacuum conveyor.
Equipped with compact controllers and touch panels, with options for PROFIBUS® or Ethernet communication.
Applications include potable water treatment, wastewater treatment, and paper production.

Polymer Preparation and Metering Systems Overview
The document provides detailed specifications and functionalities of the PolyRex and DULCODOS SAFE-IBC systems, focusing on polymer preparation and metering systems.

1. PolyRex Systems
PolyRex Big Bag: Designed for processing both liquid and powdered polymers with a capacity of up to 8200 l/h. It features a double-decker batching station with stainless steel tanks, ensuring effective polymer utilization and avoiding short-circuit effects. Key benefits include a compact controller, flexible Big Bag emptying unit, and precise dosing with a double-screw feeder.
PolyRex Liquid: Specializes in processing liquid polymers with a capacity of up to 3180 l/h. It uses an eccentric screw pump and injection nozzle for effective mixing, ensuring no short-circuiting effect. The system is equipped with a compact controller and reliable metering capabilities.
Mixing Systems: PolyRex systems are equipped with efficient mixing units for both powdered and liquid polymers, offering options like cyclonic wetting cones and sealed systems for dust-free operations.

2. TOMAL® Multi-Screw Feeder
This system is designed for precise metering of dry products with a capacity range of 0.4 – 215 m3/h. It features a unique construction for safe silo emptying and excellent dosing precision, suitable for various industries including wastewater treatment and chemical processing.

3. DULCODOS SAFE-IBC
This metering and emptying station ensures safe and reliable metering of liquid chemicals, conforming to German regulations for handling substances harmful to water. It supports IBCs up to 1000 l and features a robust construction with integrated metering stations. Key benefits include maximum operating safety, process reliability, and efficient IBC changes.

Technical Details and Options
The document provides extensive technical specifications for each system, including tank capacities, discharge volumes, and polymer dosing capacities. Options for customization and additional accessories are also detailed, such as communication interfaces, heating elements, and various controller options.

Applications
The systems are applicable in various fields such as potable and wastewater treatment, sludge de-watering, paper production, and chemical industries, highlighting their versatility and adaptability to different industrial needs.

Product Overview:
The document provides a detailed catalog of DULCODOS SAFE-IBC systems and accessories, focusing on chemical storage and metering solutions. It includes various models designed for different capacities and environmental conditions, such as earthquake zones.

Specifications:
- The DULCODOS SAFE-IBC systems are available in different configurations, including standpipe and mirror-inverted designs, with materials like EPDM and FKM for different chemical resistances.
- Options include designs for outgassing media and various binding agents for specific applications.
- Spare parts such as IBC couplings and hoses are listed with their respective order numbers.

Storage and Process Tanks:
- The document outlines the specifications for PE/PP storage tanks, emphasizing compliance with statutory specifications and country-specific approvals.
- Tanks are available for indoor and outdoor installations, with capacities ranging from 500 liters to 50,000 liters.
- Technical details include compliance with German Institute for Building Technology (DIBt) guidelines and WHG approval for water-hazardous chemicals.
- The tanks are designed for atmospheric pressure and temperatures up to 40°C, with options for earthquake zone installations.

Accessories:
- Accessories include overfill protection, leakage sensors, and alarm indicator units, all with test certificates.
- Additional options like chemical filling stations, storage tank heaters, and radar liquid level sensors are available.

Membrane Filtration Systems:
- The document introduces membrane filtration systems used in water treatment, detailing processes like microfiltration, ultrafiltration, nanofiltration, and reverse osmosis.
- Each process is defined by the particle size it targets, from suspended particles to ions.

Key Benefits:
- The document highlights the reliability and quality of the products, backed by 25 years of experience in plastic storage tank engineering.
- It emphasizes the wide range of installation components and the ability to customize tanks to specific requirements.
- The use of state-of-the-art plastics processing machines ensures high manufacturing quality.

Field of Application:
- Suitable for storing chemicals used in potable water and process water treatment, wastewater technology, electroplating, swimming pool technology, and exhaust air treatment.

Overview of Ultrafiltration Systems
Ultrafiltration systems are designed to remove parasites, bacteria, viruses, and high-molecular organic substances from various types of water, including drinking water, river water, and wastewater. These systems are tailored to specific tasks by selecting appropriate membrane types and operating modes, ensuring cost-effectiveness and minimal chemical use.

System Components and Operation
Ultrafiltration systems typically include a stainless steel or coated steel rack, pre-filters, UF membrane modules, pneumatically controlled valves, electronic pressure measurement, and filtration pumps. The dead-end operation is standard, where raw water flows into capillaries, and pure water passes through the membrane, leaving other constituents on the surface. Regular backwashing removes the filter cake.

Advantages
These systems offer filtrate values of less than 0.1 NTU, high retention rates for bacteria and viruses, and easy integration with other systems due to PLC control. They are suitable for treating fresh water, brackish water, and seawater, and are used in public and private water supplies, as well as in the food and beverage industry.

DULCOCLEAN UF Systems
The DULCOCLEAN UF system provides reliable removal of turbidity, particles, and microbiological contamination, maintaining consistent filtrate quality even with fluctuating water conditions. It features high retention rates for bacteria and viruses, minimal energy and water consumption, and fully automated system control.

Technical Specifications
These systems are compact and can be installed in existing plant rooms or containers. They are equipped with PES ultrafiltration membranes and are suitable for water with specific pH, chlorine, turbidity, and suspended solids levels.

Nanofiltration Systems
The DULCOSMOSE NF system offers partial desalination for industrial applications, using low-pressure membranes for efficient operation. It is a cost-effective alternative to reverse osmosis, suitable for tasks like ion removal and water softening.

Reverse Osmosis Systems
Reverse osmosis systems, such as DULCOSMOSE, provide high separation limits for desalinating aqueous solutions. They consist of components like stainless steel frames, pre-filters, high-pressure pumps, and low-pressure membranes, ensuring efficient operation with high pure water output and minimal energy consumption.

Overview of Reverse Osmosis Systems
The document provides a comprehensive overview of reverse osmosis (RO) systems, focusing on their applications, specifications, and technical details. It highlights the use of low-energy membranes and energy recovery techniques to enhance efficiency in desalination processes.

Key Features and Benefits
Low-energy reverse osmosis membranes and energy recovery from concentrate flow reduce operational costs.
Long service life of membranes due to integrated cleaning concepts and flushing options.
Service-friendly construction using stainless steel or PP frames, or powder-coated steel.
Customizable solutions with coordinated pre- and post-treatment options.

Applications
RO systems are used in various industries, including potable water supply, chemical and pharmaceutical industries, food and beverage, metal processing, and boiler feed water treatment.

System Layout
A typical installation includes components such as raw water, filters, pumps, modules, concentrate, permeate, and permeate tanks.

Types of Raw Water
Potable water: up to 1,000 mg/l salt content.
Brackish water: 2,000 – 5,000 mg/l salt content.
Sea water: greater than 35,000 mg/l salt content.

DULCOSMOSE TW Systems
Designed for potable water desalination, these systems offer permeate outputs ranging from 0.1 to 50 m3/h. They feature low-pressure membranes, integrated cleaning systems, and are adaptable to customer requirements.

Technical Specifications
Max salt content: 650 mg/l to 1,000 mg/l depending on the model.
pH range: 3.0 to 10.0.
Various models with different permeate capacities and dimensions.

DULCOSMOSE BW Systems
These systems are tailored for brackish water desalination, offering permeate outputs from 2,000 to 50,000 l/h. They utilize high-rejection low-pressure membranes and are constructed with corrosion-resistant materials.

Technical Specifications
Max salt content: 5,000 mg/l.
pH range: 3.0 to 10.0.
Models available with different capacities and configurations.

Conclusion
The document emphasizes the adaptability and efficiency of ProMinent's RO systems, highlighting their suitability for various industrial applications and their ability to meet specific customer needs.

Reverse Osmosis System DULCOSMOSE SW Overview
The DULCOSMOSE SW system is designed for desalinating salt water into potable water, offering permeate outputs ranging from 780 to 29,000 l/h. It utilizes advanced 'high rejection low-pressure' membranes to maximize output while minimizing costs.

Key Features and Benefits
Integrated energy recovery system using modern pressure controllers.
Efficient operation with low-pressure membranes achieving over 99% salt retention.
Reduced maintenance costs and extended membrane life due to integrated cleaning systems.
Constructed on corrosion-resistant frames for durability.
Centralized control via microprocessor or PLC with touch panel for ease of operation.
Customizable to meet specific customer requirements.

Technical Specifications
Turnkey systems on powder-coated steel or stainless steel frames.
Low-pressure membranes in epoxy-glass resin pressure pipes.
Includes pre-filter, pressure switch, flow meter, and semi-automatic cleaning system.
Adaptable central PLC for system and peripheral component control.

Field of Application
Suitable for decentralized, public, or private potable water supply.

Feed Water Specifications
Max salt content: 40,000 mg/l
pH range: 3.0 to 10.0
Max silt density index: 3
Max free chlorine: 0.1 mg/l
Max total Fe, Mn: 0.2 mg/l
Max turbidity: 0.5 NTU
Max COD: 5 mg/l

Product Range and Capacities
The system is available in various models with different capacities and configurations, including options for energy recovery and different membrane types for enhanced salt retention.

Additional Information
The product catalogue is part of ProMinent's 2023 offerings, available in three volumes covering metering technology, measuring and control technology, and water treatment and disinfection. More information can be found at www.prominent.com.

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Catalog excerpts

Ihr digitales Nachschlagewerk. Wo Sie wollen. Wann Sie wollen. Water Treatment and Disinfection Wegweisend vielseitig: ProMinent 2023. Das ProMinent Produktspektrum ist in drei Katalogbände untergliedert. Mess-, Regel- und Sensortechnik Die Katalog-Einzelbände zum Download oder auch zum Online-Durchblättern finden Sie unter www.prominent.com/de/produktkatalog Sie brauchen den Überblick über unser komplettes Produktspektrum? Dann empfehlen wir Ihnen unsere Produktübersicht. www.prominent.com/de/produktuebersicht

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Issued byr: ProMinent GmbH Im Schuhmachergewann 5–11 69123 Heidelberg Germany Telefon +49 6221 842–0 [email protected] www.prominent.com Technical changes reserved. All previous catalogues and price lists are superseded with the release of this product catalogue.You can view our general terms and conditions on our homepage.

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Product Catalogue Volume 3 Water treatment and water disinfection Non-technology-dependent solutions from a single source Chapter 1 UV systems for gentle and chemical-free water treatment. They are ideal for the disinfection of municipal drinking water or product water in the beverage industry. UV systems ensure swimming fun in perfectly clear water without undesired combined chlorine in swimming pool water treatment. Ozone systems are the optimum solution if undesirable organic or inorganic substances need to be effectively removed. The reactive ozone provides efficient disinfection without...

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Table of contents Water treatment and water disinfection 1 Disinfection Systems and Oxidation Systems 1.1.1 General Notes on UV Treatment 1.1.2 Performance Overview of UV Systems 1.1.3 Questionnaire for Designing a UV System 1.1.5 UV System DULCODES LP certified 1.1.7 UV System DULCODES LP-PE 1.1.11 Accessories for DULCODES UV Systems 1.1.12 DULCONNEX: IIoT Solution for Digital Fluid Management 1.2 1.2.2 Performance Overview of Ozone Systems 1.2.3 Questionnaire on the Design of an Ozone System 1.2.4 Ozone System OZONFILT OZVb 1.2.5 System Solution OZONFILT Compact OMVb 1.2.6 Ozone System OZONFILT...

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Table of contents Water treatment and water disinfection 1.4.4 Electrolysis System CHLORINSITU IIa 60 – 2,500 g/h 1.4.5 Electrolysis System CHLORINSITU IIa XL 1.4.6 Electrolysis System CHLORINSITU III 1.4.7 Electrolysis System CHLORINSITU III Compact 1.4.8 Electrolysis System CHLORINSITU IV Compact 1.4.9 Electrolysis System CHLORINSITU V 1.4.10 Electrolysis System CHLORINSITU V Plus 1.4.11 Questionnaire on the Design of a DULCOLYSE Electrolysis System 1.4.12 Electrolysis System DULCOLYSE Polymer Preparation and Metering Systems 2.1.1 Polyelectrolytes in Water Treatment 2.1.2 Performance Overview...

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Table of contents Water treatment and water disinfection 3.2.2 Questionnaire on the Design of a UF System 3.2.3 Ultrafiltration Systems DULCOCLEAN UF Nanofiltration Systems 3.3.1 Nanofiltration System DULCOSMOSE NF 3.4.1 Performance Overview of Reverse Osmosis 3.4.2 Questionnaire on the Design of an RO System 3.4.3 Reverse Osmosis System DULCOSMOSE TW 3.4.4 Reverse Osmosis System DULCOSMOSE BW 3.4.5 Reverse Osmosis System DULCOSMOSE SW Reverse Osmosis Systems Product Catalogue Volume 3

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New Products Water Treatment and Water Disinfection Electrolysis system DULCOLYSE Disinfection with low levels of chlorate and chloride; NEW: capacity of up to 800 g/h The electrolysis system DULCOLYSE now has an even larger capacity range. It produces up to two cubic metres of disinfection solution an hour. The disinfectant DULCOLYT produced on-site is not only highly effective, but also has very low chlorate and chloride values. This makes the system perfectly suited to particularly sensitive applications, such as the production of baby food. DULCOLYSE is the right product for manufacturers...

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DULCONNEX: IIoT Solution for Digital Fluid Management Full transparency of water quality – any time, anywhere Improved process safety, reliability and transparency due to real-time monitoring, individual alarms and automated reports. ProMinent’s DULCONNEX is the cloud-based IIoT solution for digitally networking system components. The solution consists of individual solution modules, which can be combined specifically to meet customer requirements: DULCONNEX Platform DULCONNEX API DULCONNEX Gateway DULCONNEX Blue. The , , , DULCONNEX is based on robustly networked products that can be individually...

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DULCONNEX: IIoT Solution for Digital Fluid Management Reference Hotel Many factors are decisive for economic and hence successful operation of a hotel – one of them is clean and germ-free drinking water. Disinfection with chlorine dioxide offers a range of different benefits. Chlorine dioxide degrades biofilms in pipework and tanks, protecting your system against legionella attack. It also has a sustained-release effect due to its long-term stability in the piping system. Our chlorine dioxide systems also provide for disinfection independent of the pH value. Connecting your disinfection systems...

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DULCONNEX: IIoT Solution for Digital Fluid Management Privacy and data security The architecture of DULCONNEX is already designed to achieve maximum safety and reliably protect your data. For example, there is a systematic separation of user-specific data and measured values. In addition, all measured values are anonymised internally and the entire system is regularly inspected by professional IT safety service providers for possible safety gaps. Examples of relevant safety measures: Encryption in accordance with the latest state of the art Multiple redundant data memories Systematic control...

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General Notes on UV Treatment Disinfection is a key stage in modern water treatment. UV disinfection is used to ever-increasing extent as a safe, chemical-free and reliable disinfection process. Extensive research projects and numerous systems operating without any issues prove the safety and reliability of UV disinfection. With UV disinfection, the water to be disinfected is irradiated with ultraviolet light. This is a purely physical, chemical-free process for water disinfection. UV-C radiation in particular, with a wavelength ranging from 240 to 280 nm, attacks the vital DNA of the germs directly....

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