Overview
This document is the third volume of the ProMinent Product Catalogue 2026, focusing on water treatment and disinfection solutions. It provides detailed information on various systems and technologies offered by ProMinent GmbH, a company based in Heidelberg, Germany.
Chapter 1: Disinfection and Oxidation Systems
This section covers UV systems, ozone systems, chlorine dioxide systems, and electrolysis systems. Each system is designed for specific applications such as municipal drinking water, swimming pools, and the food industry. UV systems offer chemical-free disinfection, while ozone systems efficiently remove organic and inorganic substances. Chlorine dioxide provides long-lasting microbial protection, and electrolysis systems generate chlorine on-site, reducing the need for hazardous chemical transport.
Chapter 2: Metering Systems
ProMinent offers metering systems like ULTROMAT and DULCODOS, known for their ease of assembly and operation. These systems are crucial for separating colloidal solids from liquids and ensuring uninterrupted chemical supply. Storage tanks are also highlighted for their compliance with international standards.
Chapter 3: Filtration Systems
This chapter discusses diaphragm systems for removing particles and dissolved substances. It also covers ultrafiltration, nanofiltration, and reverse osmosis systems, providing comprehensive solutions for water treatment needs.
Chapter 4: Digital Solutions
ProMinent’s DULCONNEX is introduced as a smart solution for digitally networking system components, offering benefits like smart process monitoring and inventory management.
Key Features and Benefits- UV disinfection provides immediate, chemical-free water treatment.
- Ozone systems offer efficient disinfection without by-products.
- Electrolysis systems eliminate the need for hazardous chemical storage.
- Digital solutions enhance system monitoring and management.
Contact and Support
ProMinent provides extensive customer support through its global network, offering assistance in product selection and application optimization. Technical consulting and after-sales services are readily available.
Conclusion
The catalogue emphasizes ProMinent’s commitment to providing comprehensive, reliable, and innovative water treatment solutions, supported by a strong global presence and customer service network.
Overview: The document provides detailed information on DULCODES UV systems, focusing on their specifications, controllers, applications, and design considerations. It highlights the efficiency and adaptability of these systems in various water treatment applications.
Specifications: The DULCODES UV systems utilize high-output lamps with a life expectancy of 14,000 operating hours. They feature electronic ballast technology and VARIO-Flux lamps, allowing precise control over a broad capacity range. Medium-pressure mercury lamps are also discussed, with a life expectancy of 8,000 to 10,000 hours, suitable for large flows and photochemical processes.
Controllers: Two types of controllers are described: the Compact controller for single-lamp systems and the Comfort controller UVCb for more advanced control. The Comfort controller offers user-friendly operation, real-time monitoring, and integration with higher-level systems via a CAN-bus interface.
Applications: The UV systems are applicable in various sectors, including drinking water, process water, swimming pools, and the food and beverage industry. The systems are designed to handle different water qualities and flow rates efficiently.
Design Considerations: Key design recommendations include ensuring the system is designed for maximum water flow and minimum UV transmission, providing sample valves for microbiological tests, and ensuring sufficient space for maintenance. The document also includes a questionnaire to assist in designing a UV system tailored to specific needs.
DULCODES LP Systems: These systems offer precise lamp dimming, optimized flow behavior, and reduced life cycle costs. They are available in various configurations, with options for compact or comfort controllers, and are suitable for potable water treatment and other applications.
Technical Details: The document provides technical specifications for different DULCODES LP models, including flow rates, lamp power, and maintenance requirements. It also lists spare parts and accessories for system maintenance.
Overview: The document provides detailed information on the DULCODES LP UV systems, highlighting their specifications, benefits, technical details, and applications. These systems are designed for efficient and chemical-free disinfection of water in various industries, including potable water treatment, food and beverage production, and more.
Specifications: The DULCODES LP systems are equipped with VARIO-Flux lamps and electronic ballast technology, allowing precise control over a wide temperature range. They are certified according to DIN 19294-1:2020-08 and other international standards. The systems feature high-grade stainless steel reactors, dynamic lamp heating, and a service life of 14,000 operating hours.
Benefits: Key benefits include dynamic lamp heating for optimal disinfection, reduced life cycle costs due to energy-efficient lamps, real-time system monitoring via the DULCONNEX Platform, and user-friendly controls. The systems offer flexibility in installation and are designed to minimize pressure loss while maximizing flow output.
Technical Details: The systems are available in various configurations, with different flow rates, lamp powers, and control options. They are suitable for integration into higher-level control systems and feature data logging capabilities for operational transparency.
Applications: The DULCODES LP systems are used in potable water treatment, food and beverage production, and disinfection of saline or thermal water. Specific models like the DULCODES LP F&B and LP-PE are tailored for the food industry and saltwater applications, respectively.
Design Versions: The document lists several design versions of the DULCODES LP systems, detailing their flow rates, lamp power, and other technical specifications. It also provides information on spare parts and maintenance requirements.
Conclusion: The DULCODES LP UV systems offer a highly efficient and flexible solution for water disinfection across various industries, ensuring safety, reliability, and cost-effectiveness.
Overview
The document provides a detailed description of UV and ozone systems used for disinfection and oxidation in various applications, including water treatment and swimming pools. It highlights the benefits, technical specifications, and applications of these systems.
UV Systems DULCODES- Advantages: Cost-effective, hygienic design, remote control capabilities, optimized flow behavior, continuous performance monitoring, and reduced life cycle costs.
- Technical Details: High-quality stainless steel reactor, long-life VARIO-Flux lamps, electronic ballasts, and user-friendly control panels.
- Applications: Disinfection of sugar syrup and swimming pool water.
DULCODES LP TL- Specifications: Various models with different flow rates, lamp power, and dimensions. Suitable for UV transmission > 38%/cm and 20%/cm.
- Control Type: Siemens SPS with touch panel.
- Operating Conditions: Permissible pressure and temperature ranges, IP54 enclosure rating.
DULCODES MP- Features: Eliminates combined chlorine in pool water, energy savings, flexible installation, and easy maintenance.
- Technical Details: System control via fieldbuses, Eco!Mode for energy savings, compliance with international standards.
- Applications: Swimming pool water treatment.
Accessories for DULCODES UV Systems- Includes drain kits, transmission photometers, reference radiometers, protective gear, sampling valves, cleaning systems, fittings, and overvoltage protection.
Ozone Systems OZONFILT and DULCOZON- Applications: Effective against germs, viruses, fungi, and parasites. Used for oxidation of undesirable substances in water and micro-flocculation.
- Benefits: Fewer by-products, on-site generation, and decomposition into oxygen.
- Applications: Drinking water, food and beverage industry, swimming pools, industrial processes, and municipal wastewater treatment.
Performance Overview of Ozone Systems- ProMinent ozone systems use silent electrical discharge for ozone production, optimized for maximum return and safety, conforming to DIN 19627 standards.
- Medium-frequency pressure systems use air or oxygen as feed gas, with integrated pressure swing dryers for compact design.
Overview of Ozone Systems:
ProMinent offers a variety of ozone systems suitable for different applications, capable of introducing ozone directly into water systems with back pressures up to 4 bar for OZVb and 2 bar for OZMa and OZLa. This eliminates the need for additional booster pumps and injectors in many cases. The systems are designed for diverse applications, with capacities ranging from 2 to 6,000 g/h.
Ozone Systems OZONFILT and DULCOZON:
The OZONFILT OZVb system is a compact and efficient ozone generator ideal for disinfection and oxidation, with capacities ranging from 10 to 70 g/h. It operates using compressed air and features an integrated air treatment system. The system is designed for safe operation with continuous monitoring and a user-friendly touch panel interface. It is suitable for applications in drinking water supply, food and beverage industry, swimming pools, and industrial water treatment.
Technical Specifications:
The OZVb systems are available in four sizes, each with specific ozone capacities and air consumption rates. They feature a compact design with integrated air treatment and cooling systems. The systems are equipped with various communication interfaces for remote monitoring and control.
System Solution OZONFILT Compact OMVb:This system is tailored for the beverage industry, offering a complete solution for ozone generation and metering. It features a modular design with components such as a central control unit, ozone generation, and a contact and outgassing
tank. The system ensures a constant ozone concentration and includes safety features like residual ozone gas destruction and room air monitoring.
Field of Application:
The systems are applicable in various sectors, including drinking water treatment, food and beverage industry, swimming pools, and industrial applications for disinfection and oxidation purposes.
Overview: This document is a technical product catalogue for ozone generation systems, specifically the OZONFILT and DULCOZON series, effective from January 1, 2026. It details specifications, applications, and technical data for various ozone generators used in disinfection and oxidation systems.
Specifications: The document outlines different models of ozone generators, including the OMVb TWA and OZMa series, with varying ozone outputs, reaction tank volumes, and nominal flow rates. All models have an enclosure rating of IP54, indicating protection against dust and water spray.
OZONFILT OZMa System: This system is highlighted for its operational safety, minimal operating costs, and maintenance-free design. It generates ozone from compressed air with a capacity of up to 420 g/h. The system is equipped with a self-optimizing pressure swing dryer to minimize air consumption and can achieve ozone concentrations of 3 to 12 ppm in treated water.
Legal Compliance: For operation in Europe, ozone systems must comply with the Biocidal Products Regulation (EU) No. 528/2012 or REACH Regulation (EC) No. 1907/2006. ProMinent provides necessary approvals for biocidal applications.
Benefits: The OZONFILT OZMa system offers economical operation with up to 30% energy savings, high ozone solubility in water, and simple operation via a touch panel. It features automatic control, process visualization, and multiple communication interfaces.
Technical Details: The system is available in a compact, ready-to-use cabinet with integrated filters and cooling systems. It includes a PLC with ozone measurement and PID control, and supports various inputs and outputs for external control and monitoring.
Applications: The systems are suitable for potable water supply, wastewater treatment, food and beverage industry, swimming pools, and industrial applications like Legionella prevention.
Installation Notes: The document advises minimizing pipe lengths and joints for ozone transport, using gas detectors, and installing residual ozone destructors. It also emphasizes the need for adequate air supply and mixing devices.
DULCOZON OZLa System: This high-output ozone generator offers outputs from 360 to 5,760 g/h. It is designed for low maintenance and high efficiency, with modular components for flexible adaptation and redundancy.
Overview: The document provides detailed technical specifications and applications for ozone generation systems, specifically the OZONFILT and DULCOZON models. These systems are designed for various industrial applications, including water treatment and disinfection.
Key Features:- High oxygen concentration requirement up to 15% by weight.
- Robust design with low electrical component load.
- User-friendly interface with a 10" touch screen panel.
- Multiple communication interfaces for integration and remote monitoring (PROFIBUS® DP, PROFINET®, Modbus TCP).
Technical Specifications:- Available in 8 sizes, with modular systems supporting up to 16 generator blocks.
- Energy consumption below 8.0 Wh/g ozone at 10% concentration.
- Innovative water cooling system with efficient heat dissipation.
- Safety features include pressure control systems and safety valves.
- PLC control with data recording capabilities.
Applications:- Drinking water supply: Oxidation and disinfection.
- Wastewater treatment: Reduction of contaminants and sludge.
- Aquaculture: Water treatment for fish farming.
- Textile industry: Wastewater treatment.
- Food and beverage industry: Oxidation processes.
Technical Data:- Ambient conditions: Max 85% humidity, non-condensing, max temperature 30°C.
- Ozone capacity ranges from 360 to 5,760 g/h depending on the model.
- Electrical connection varies by model, with a standard enclosure rating of IP54.
- Cooling water consumption and specifications are detailed for each model.
Accessories and Spare Parts:- Compressors: Atlas Copco LFX and Dürr piston compressors with specific features and order numbers.
- Ozone gas distributor module for multi-point injection control.
- Static helical mixers for gas-liquid mixing with various sizes and materials.
- Residual ozone gas destructor for exhaust air treatment.
Conclusion: The document provides comprehensive information on the design, operation, and application of ozone generation systems, highlighting their versatility and efficiency in various industrial processes.
Residual Ozone Destructor
The residual ozone destructor is designed for swimming pool applications with a maximum ozone concentration of 1.5 g/m3 treated water. It features a maintenance-free MnO catalyst in a stainless steel housing with integrated heating. Various models are available with different capacities and dimensions, suitable for chlorine-free gas flows.
Ozone Systems: OZONFILT and DULCOZON
These systems are part of a product catalogue for disinfection and oxidation systems. The GMA 22 ozone gas detector monitors ozone gas leakages, with alarms set at specific ppm levels. It operates within a permissible ambient temperature range and has a maximum sensor life of 2 years. The GMA 22 oxygen detector monitors dangerous oxygen concentrations with multiple alarm levels.
Cooling Water ChillerThe cooling water chiller is an alternative to freshwater cooling, featuring a single circuit system with an air-cooled refrigeration unit. It includes a microprocessor-controlled temperature controller and integrated circulation
pump, with various models offering different cooling outputs.
Personal Protection Accessories
Includes ozone-resistant gas masks, warning labels, emergency stop switches, and overvoltage protection for OZONFILT systems. These accessories ensure safety and compliance with relevant standards.
Chlorine Dioxide in Water Treatment
Chlorine dioxide is a reactive gas used for water disinfection, offering advantages over chlorine such as stability in pipework and no reaction with ammonia. It is used in various applications including municipal water treatment, healthcare facilities, and the food industry.
Bello Zon Chlorine Dioxide Systems
These systems generate chlorine dioxide using the chlorite/acid process, offering precise production and easy operation. Different models cater to various flow rates and applications, ensuring safe and economical handling of chemicals.
Performance Overview and Design Questionnaire
The document provides a performance overview of chlorine dioxide systems and a questionnaire for designing a system based on specific water treatment needs, including flow rates, pH values, and desired metering concentrations.
Overview: The document provides detailed information about the Bello Zon CDLb chlorine dioxide systems, designed for efficient and environmentally friendly disinfection processes. These systems are suitable for various applications, including food and beverage industry disinfection, Legionella control, and water treatment.
Specifications:- The systems operate with a power supply of 100-230 V, 50/60 Hz, and feature multiple digital inputs and outputs for monitoring and control.
- Operating fluids include sodium chlorite and hydrochloric or sulfuric acid, with a protection class of IP 65.
- Chlorine dioxide generation capacities range from 6 g/h to 120 g/h, with operating temperatures between 10-40°C.
Benefits:- Cost reduction due to minimal chemical use and efficient design.
- High operational safety and reliability with real-time monitoring via the DULCONNEX Platform.
- Environmentally friendly operation with a closed gas transport system to prevent chlorine dioxide escape.
Technical Details:- Inputs include configurable digital inputs for various metering functions and monitoring signals.
- Outputs include signal relays and voltage outputs for water meter integration.
- Field applications cover disinfection in sensitive environments, such as stainless steel systems, and various industrial processes.
Product Variants:- CDLb systems are available in different configurations, including those with internal or external storage and various metering capacities.
- Special variants like the CDLb H2SO4 are designed for low-chloride applications to minimize corrosion risks.
Accessories and Maintenance:- A range of accessories, including corrosion-resistant injection points and back pressure valves, are available.
- Maintenance kits are offered for annual and triennial servicing, ensuring system longevity and performance.
Applications:- Suitable for disinfection in food and beverage processing, Legionella prevention, and water treatment in various industries.
- Customizable for multiple points of injection, enhancing flexibility and efficiency in large-scale operations.
Overview
The document provides detailed information on various chlorine dioxide systems under the Bello Zon brand, designed for the production and metering of ClO2. These systems are tailored to meet customer requirements, offering flexible solutions for multiple injection points.
System Concepts- Concept 2: This involves an assembly kit of metering components pre-assembled on a panel, including the CDLb system and a metering panel.
- Concept 3: Features a plug-and-play system on a stainless steel frame, with all components mechanically and electrically mounted, including a control cabinet for power supply and system control.
Benefits- Multiple injection points as per requirements.
- High operating safety and reliability with intrinsically safe process control.
- Real-time system monitoring via the DULCONNEX Platform.
Technical Details- External and internal storage options.
- Various configurations for terminal boxes and control cabinets.
Applications- Disinfection in the food and beverage industry.
- Legionella control in hotels and hospitals.
- Market gardening and water treatment applications.
Bello Zon CDEb System
This system is designed for simple operation and clear construction, producing 5-200 g/h of chlorine dioxide. It features easy operation with minimal training required, low investment costs, and simple process integration.
Technical Specifications- Power supply: 100-230 V, 50/60 Hz.
- Inputs and outputs for various control and monitoring functions.
- Operating substances include sodium chlorite and hydrochloric acid.
Bello Zon CDVd System
Designed for medium to large water volumes, this system offers user-friendly operation and meets DVGW specifications. It supports communication via bus systems and the DULCONNEX Platform.
Technical Specifications- Power supply: 100-230 V, 50/60 Hz.
- Multiple inputs and outputs for comprehensive control and monitoring.
- Operating substances include sodium chlorite and hydrochloric acid.
Maintenance and Spare Parts
Maintenance kits are available for various Bello Zon systems, containing all necessary wear parts for regular maintenance.
Bello Zon CDKd System
This system handles medium to large water volumes with concentrated chemicals, featuring a safety concept to protect users and the environment. It includes an intrinsically safe pre-dilution station for hydrochloric acid.
Overview
The document provides detailed technical specifications and operational guidelines for the Bello Zon Chlorine Dioxide Systems, designed for efficient chlorine dioxide production with user-friendly navigation and compliance with Industry 4.0 standards.
Specifications
The system uses food-safe PVDF reactors for chemical mixing, ensuring maximum yield and safety. It supports communication via popular bus systems and the DULCONNEX platform. It complies with DVGW specifications W 224 and W 624 and operates with concentrated chemicals Bello Zon chlorite (24.5% NaClO2) and acid (25-37% HCl).
Benefits- Cost savings through optimized acid consumption.
- Enhanced communication interfaces and remote monitoring capabilities.
- Precise monitoring of chemical levels and configurable alarms for compliance and operational efficiency.
Technical Details- Power supply: 100-230 V, 50/60 Hz.
- Inputs: 4 analogue and 4 digital inputs for various monitoring purposes.
- Outputs: Multiple signal relays and configurable analogue outputs.
- Operating substances: 24.5% sodium chlorite and 25-37% hydrochloric acid.
- Degree of protection: IP 65.
- Bus communication options include Modbus TCP, Modbus RTU, Profibus, Profinet, and DULCONNEX.
Field of Application
The system is suitable for municipal drinking water and wastewater treatment, as well as industrial process and cooling water.
Technical Data
The document provides detailed specifications for various models (CDKd 150 to CDKd 12000) including metering rates, operating pressure, temperature, and dimensions.
Ordering and Maintenance
Includes identity code ordering system for CDKd systems and maintenance kits for regular upkeep. Additional spare parts are listed in the operating instructions.
Accessories- Storage Tank Accessories: External storage module with a capacity of 150 liters.
- Bypass Line Accessories: Flushing assembly and ball-check valves for system maintenance and pressure management.
- Chemical Supply Accessories: Suction lances and assemblies for various tank connections.
- Safety Accessories: Gas detector GMA 22 for monitoring chlorine dioxide concentrations.
Replacement Sensors and Accessories
Replacement sensors for chlorine, chlorine dioxide, and ozone are available, with storage recommended at 4°C to 10°C. Accessories include a 10 m connecting cable for additional sensors.
Bello Zon Chlorine Dioxide Systems
This section includes a flash light-horn with a combined horn and red warning lamp, suitable for chlorine dioxide systems. Warning labels are available in multiple languages for safety compliance.
Photometers DT1 and DT4
These portable photometers are designed for measuring various substances including chlorine and ozone. They feature simple operation, calibration capabilities, and specific measuring ranges for different substances. The devices operate within a temperature range of 5°C to 40°C and require 4 AA batteries.
Electrolysis Systems CHLORINSITU
CHLORINSITU systems produce chlorine and sodium hydroxide from salt using electrolysis. The systems are categorized into open and membrane electrolysis, each with distinct benefits. Membrane systems offer higher efficiency and reduced chloride entrainment. The systems are designed for safe operation and conform to DIN 17818 standards.
Performance Overview
The performance of various CHLORINSITU systems is outlined, highlighting their applications in drinking water, wastewater, and swimming pools. The systems offer different outputs and are adaptable to specific needs.
CHLORINSITU IIa System
This compact system produces low-chlorate hypochlorite solutions with high efficiency. It features integrated ventilation, a hydrogen removal system, and real-time monitoring capabilities. The system is designed for easy operation and minimal maintenance.
Technical Specifications
Details include power supply requirements, output capacities, and environmental conditions for optimal operation. The system is efficient in salt and energy usage, with specific requirements for salt and water quality.
Ordering and Maintenance
Ordering codes for different system configurations are provided, along with maintenance sets and spare parts for various output capacities.
CHLORINSITU IIa XL System
This high-performance system is designed for large-scale hypochlorite production, offering ease of operation and process stability. It uses salt as the sole raw material and features a robust design for long service life.
Overview: The document provides detailed information on electrolysis systems, specifically the CHLORINSITU and DULCOLYSE models, used for water treatment applications. These systems are designed for on-site production of chlorine and sodium hydroxide from common salt, offering a safe and efficient method for water disinfection.
Key Features:- Modular design for easy customization and accessibility.
- Certified safety with reliable hydrogen discharge mechanisms.
- Remote control and diagnostic capabilities for efficient system management.
Technical Specifications:- Output ranges from 25 g/h to 10,000 g/h of chlorine, depending on the model.
- Energy efficiency varies between 4.2 kWh/kg (DC) and 4.9 kWh/kg (AC) chlorine.
- Product concentration is approximately 8 g/l chlorine with a pH value of around 9.5.
- Salt specifications require a minimum of 99.4% NaCl purity.
Applications:- Potable water treatment.
- Cooling water treatment.
- Swimming pool water treatment.
- Wastewater and process water treatment.
System Variants:- CHLORINSITU III: Produces sodium hypochlorite with minimal chloride and chlorate content, suitable for larger applications.
- CHLORINSITU III Compact: Designed for smaller swimming pools, offering a compact and cost-effective solution.
- CHLORINSITU V Compact: Generates chlorine gas in a vacuum process, ideal for small-scale applications with integrated pH correction.
- CHLORINSITU V: Provides ultra-pure chlorine gas and sodium hydroxide solution, replacing traditional chlorine gas systems in swimming pools.
Benefits:- Cost-effective operation using inexpensive sodium chloride.
- Reduced chemical consumption for pH adjustment.
- Safe and robust design with minimal maintenance requirements.
Conclusion: The CHLORINSITU and DULCOLYSE electrolysis systems offer a versatile and efficient solution for water disinfection across various applications, ensuring safety, reliability, and cost-effectiveness.
Overview: The document provides detailed information on electrolysis systems, specifically the CHLORINSITU and DULCOLYSE systems, designed for producing high-purity hypochlorous acid and other disinfectants. These systems are used in various applications such as potable water, process water, swimming pools, and cooling towers.
Key Features:- High-purity hypochlorous acid production without temporary storage.
- Hypochlorite booster for handling peaks in demand.
- Remote system control and diagnosis via Remote Control Engineer.
- Long service life of membrane cells due to constant vacuum.
- Cost-effective operation using sodium chloride as a raw material.
- Complete disposal of diluted brine, ensuring no feedback into treated process water.
Technical Specifications:- Modern PLC with large display for system control.
- Optional features include analogue input, Modbus or PROFIBUS® connectivity, and multiple booster pumps.
- Power supply requirements and technical data for various system capacities are provided.
Applications:- Potable water treatment.
- Process water treatment.
- Swimming pool water disinfection.
- Cooling tower water treatment.
CHLORINSITU V Plus System:- Produces ultra-pure chlorine gas and sodium hydroxide solution on-site.
- Utilizes a vacuum process for safe production without dangerous chemicals.
- Features a Plus system for temporary storage of sodium hypochlorite to manage demand peaks.
DULCOLYSE System:- Produces DULCOLYT 400 disinfectant with minimal chlorate and chloride content.
- Ideal for sensitive applications in the food and beverage industry.
- Ensures environmentally friendly and highly effective disinfection.
Accessories and Maintenance:- Includes water hardness measuring kits and spare cells for DULCOLYSE systems.
- Metering systems and recommended pumps for connection to DULCOLYSE product tanks are detailed.
Overview: This document provides detailed information on accessories for metering systems, specifically focusing on the DULCODOS DSKa and polymer preparation and metering systems. It includes specifications, procedures, and performance overviews for various systems used in water treatment and other applications.
Specifications: The document lists order numbers for spray guard hoods compatible with DULCODOS DSKa systems. It also details the electrolysis systems CHLORINSITU and DULCOLYSE.
Polymer Preparation Systems: The document discusses the challenges of undersized polymer preparation stations in water treatment plants and introduces ProMinent's advanced solutions. It describes batch, continuous, and in-line processes, highlighting their benefits such as quality control, flexibility, constant supply, and space efficiency.
System Types and Applications: Four system concepts are outlined: Continuous flow (ULFb), Pendulum (ULPa), Double-decker (ULDa), and Inline preparation (ULIa). These systems are used in drinking water treatment, wastewater treatment, sludge dewatering, and paper production.
Performance Overview: The document provides a performance overview of ULTROMAT, DULCODOS, and PolyRex systems, detailing their withdrawal quantities, concentration capabilities, and application characteristics. It emphasizes the systems' dosing precision and compact design.
Technical Details: Detailed technical specifications are provided for the DULCODOS ULFb continuous flow system, including extraction rates, raw water feed requirements, tank design, and component selections. The document also lists the benefits of the novel tank design and extended functionality.
Ordering System: An identity code ordering system for DULCODOS ULFb systems is included, allowing for customization based on design, preparation volume, maturation time, and powder metering options.
Overview: The document provides detailed specifications and options for various polymer preparation and metering systems, including ULTROMAT ULPa, ULTROMAT ULDa, and DULCODOS ULIa. These systems are designed for the preparation of polymer solutions used as flocculation aids in various applications such as potable water treatment, wastewater treatment, and paper production.
Specifications:- Stirrers and Motors: Different configurations of stirrers and motors are available, including PP and PS propellers with Innomotics/SI and AM motors, supporting various operational ranges.
- Electrical Connection: Options include 380-420 VAC, 50 Hz and 440-480 VAC, 60 Hz, both 3-phase.
- Control Systems: Siemens S7-1200 and Schneider TM 241 PLCs with various communication protocols like Profibus, Profinet, and Modbus TCP.
- Level Measurement: Options include pressure sensors and DULCOLEVEL radar sensors.
- Options: Include overflow sensors, external concentration settings, and control cabinets with IP65 protection.
Polymer Preparation Systems:- ULTROMAT ULPa: Features oscillating systems for batching flocculation aids with extraction rates from 400 to 4,000 l/h. It processes both liquid and powdered polymers, ensuring no mixing of fresh and matured polymers.
- ULTROMAT ULDa: A double-decker system for automatic preparation of polymer solutions, with extraction rates up to 2,000 l/h. It includes two separate tanks to prevent product carry-over.
- DULCODOS ULIa: An inline system for liquid polymers, featuring integrated mixing and maturing chambers, with draw-off volumes from 400 to 1,800 l/h against a maximum of 4.5 bar.
Technical Data: Detailed technical data is provided for each system, including tank sizes, discharge volumes, raw water feed rates, water pressure requirements, and power uptake.
Ordering System: Identity codes for ordering include specifications for tank size, discharge volume, design, electrical connection, control options, and additional components like powder feeders and liquid concentrate pumps.
Languages: The systems support multiple languages for operation, including English, German, French, Spanish, and others.
System Types and Equipment:
Three system types are available: basic (manual flow adjustment, manual flushing), medium (automatic flow control, manual flushing), and comfort (automatic flow control, automatic rinsing). An integrated post-dilution unit is optional. Peristaltic pumps DFXa 0530 and 0565 handle back pressures up to 4.5 bar. The system includes a Schneider Electric TM241 compact controller and STO735 4.3" touch panel, with optional Ethernet/Modbus TCP and PROFIBUS® connectivity.
Field of Application:
The systems are suitable for sludge dewatering, sludge thickening, wastewater treatment (industrial and municipal), and drinking water treatment. They can process liquid polymers (0.05 – 1.0%) as emulsions or dispersions.
Selectable Components:
Components include preparation capacity, configuration versions, electrical connection, control versions with or without data communication, operating versions, monitoring of low liquid polymers, raw water booster pump, post-dilution unit, and language options.
Technical Data:
Type 400 systems have a max extraction rate of 400 l/h, with post-dilution up to 1,800 l/h. Maturation time is 15 minutes, with water pressure ranging from 4 to 8 bar. The system dimensions are 1,200 mm in length, 800 mm in width, and 1,900 mm in height, with a water connection and discharge nozzle of DN 25 mm. The power supply is 220-240 V/50-60 Hz.
Identity Code Ordering System:
The DULCODOS ULIa inline systems offer various configurations, including design, electrical connection, control and data communication, operating version, metering pump for liquid polymer, liquid polymer tank level monitor, raw water booster pump, post-dilution unit, additional maturing/storage tank, stirrer, feed pump, and language options.
ULTROMAT MT for Batch Operation:
This manual polymer batching station is ideal for small quantities, offering a capacity range of 120 – 3,800 l/h. It features a round polypropylene batching tank, flushing system, and gentle mixing of the polymer solution. Applications include potable water treatment, wastewater treatment, and sludge dewatering.
ULTROMAT and DULCODOS Accessories:
Accessories include post-dilution units, powder conveyors, powder pre-storage tanks, and Big Bag emptying units. These components facilitate the handling and processing of powdered polymers.
PolyRex Metering System:
The PolyRex system processes liquid and powdered polymers with a capacity range up to 10,200 l/h. It features a double-decker batching station, user-friendly powder handling, and a three-stage wetting process. Applications include drinking water treatment, wastewater treatment, sludge dewatering, paper production, mining, oil & gas, and aquaculture. Options include PROFIBUS® or Ethernet communication and various controllers.
Overview of Mixing Systems:
The document details the PolyRex and PolyRex Big Bag systems, which are specialized for mixing powdered polymers. These systems are designed to ensure efficient and reliable polymer mixing with minimal powder consumption and dust-free operation.
Polymer Mixing Units:- PolyRex Classic: Features a cyclonic wetting cone with heating elements for effective hydration of both powder and liquid polymers.
- PolyRex Optimo: A sealed system with a heated conical wetting area and integrated mixing pump, offering high efficiency and low powder consumption.
- PolyRex Aero Mix: A closed system with pneumatic powder conveyance, fans, and water nozzles, suitable for high humidity and temperature environments.
Polymer Preparation and Metering Systems:
The document introduces the TOMAL® Multi-Screw Feeder, which is designed for precise and reliable metering of dry products. It features a capacity range of 0.4 – 215 m3/h and is suitable for various industries including wastewater treatment, chemical, and mining.
DULCODOS SAFE-IBC Metering and Emptying Stations:- Designed for safe and reliable metering of liquid chemicals, these stations support IBCs up to 1,000 liters and ensure almost complete residual drainage.
- Features include a robust construction, visual level indicators, and options for integration with metering pumps.
- Special designs are available for earthquake zones and outdoor installations.
Technical Specifications:- Retaining tanks are made of PE-HD with a total volume of 1,300 liters.
- Intermediate tanks are available in 200 liters or 60 liters capacities.
- Designed for indoor installation with temperature limits and specific chemical compatibility.
Applications:
The systems are applicable in various fields such as chemical production, water treatment, food and beverage, and more.
Ordering and Customization:
The document provides detailed ordering codes for different configurations and options, including materials, sensors, and design adaptations for specific media and environments.
Overview: The document provides detailed specifications and guidelines for the DULCODOS SAFE-IBC metering and emptying stations, as well as storage and process tanks used in various industrial applications, particularly in the food and beverage industry. It outlines compliance with European regulations, technical specifications, and optional accessories.
Specifications:- The system complies with EC 1935/2004 and EC 10/2011 for food safety, ensuring no leaks at the installation site.
- Includes a buffer tank with an 80-liter volume for uninterrupted dosing during IBC changeover.
- Features a visual fill level indicator and integrated level measurement with alarm function.
- Optional compact metering station for precise dosing.
Technical Details:- Safety drip tray and IBC installation area made of PE-HD, compliant with EC 10/2011.
- Intermediate tank made of stainless steel with 80-liter volume, designed without dead space zones.
- Seals and O-ring seals in accordance with EC 1935/2004.
- Compatible with indoor installation at temperatures up to 35°C.
- Designed for food bases and additives with a density of up to 1.8 kg/dm3.
Storage and Process Tanks:- PE/PP storage tanks available with capacities from 500 to 50,000 liters for indoor and outdoor installation.
- Manufactured according to customer-specific requirements and statutory specifications.
- Includes options for overfill protection, leakage sensors, and various accessories.
Accessories:- Overfill protection and leakage sensors with approval marks.
- Transmitter and alarm indicator units for monitoring.
- Optional accessories like chemical filling stations, storage tank heaters, and radar liquid level sensors.
Applications:- Suitable for storing chemicals, drinking and process water treatment, wastewater technology, and more.
- Designed for compliance with the Federal Water Act (WHG) and other regulatory requirements.
Specifications:
The document outlines the specifications for storage tanks with a usable volume of 2000 liters, equipped with 4 lifting eyes. The tanks have various inner and outer dimensions depending on the volume capacity, ranging from 500 liters to 15,000 liters. Special dimensions and sizes are available upon request.
Membrane Filtration Systems:
Membrane filtration is a cost-effective process for removing particles and salts from water. ProMinent offers systems for microfiltration, ultrafiltration, nanofiltration, and reverse osmosis, each targeting different particle sizes. The document provides a table detailing the separation limits for each process.
Ultrafiltration Systems:
Ultrafiltration is used to separate undesired components from water, such as parasites, bacteria, and viruses. It is applicable in various water types, including drinking water and wastewater. The systems are customizable with robust UF membranes and include components like stainless steel racks, pre-filters, and PLC controls. Advantages include high retention rates for bacteria and viruses and easy integration with other systems.
Applications of Ultrafiltration:
Ultrafiltration is used in public and private water supplies, treating fresh, brackish, and seawater. It is also used in the food and beverage industry. The systems can handle filtration capacities from 1 to 80 m3/h.
DULCOCLEAN UF Systems:
These systems provide reliable removal of turbidity and microbiological contamination, with filtrate outputs ranging from 8 to 75 m3/h. They feature automated controls and are suitable for municipal water treatment and pre-treatment for desalination.
Nanofiltration Systems:
The DULCOSMOSE NF system is designed for partial desalination in industrial applications, offering low operating costs with high salt retention rates. It is a cost-effective alternative to reverse osmosis for specific desalination tasks and is used in various industries, including chemical and food processing.
Technical Details: Both ultrafiltration and nanofiltration systems are constructed on high-quality frames with efficient membranes and include features like pressure switches,
flow meters, and optional PLC controls for process visualization. They are designed for easy operation and maintenance.
Overview of Nanofiltration and Reverse Osmosis Systems
Nanofiltration Systems: Nanofiltration is an alternative to traditional water softening. It involves introducing raw water into a chamber with a semi-permeable diaphragm, where artificial pressure is applied against the osmotic pressure gradient. The membrane allows pure water and smaller ions to pass through, retaining other components. This results in partially softened water (permeate) and a concentrated solution (concentrate). High-quality nanofiltration membranes are used for this process.
Reverse Osmosis Systems: Reverse osmosis is a membrane filtration process with the highest separation limit, used for desalinating aqueous solutions. It involves introducing raw water into a chamber with a semi-permeable membrane, applying artificial pressure against the osmotic pressure gradient. The membrane is permeable only to pure water, producing desalinated water (permeate) and a concentrated solution (concentrate). High-quality low-pressure membranes are used.
DULCOSMOSE Reverse Osmosis Systems: These systems feature stainless steel, PP, or powder-coated steel frames, 5 µm pre-filters, high-quality inlet valves, pressure switches, high-pressure pumps, low-pressure membranes, flow meters, and control valves. They offer simple operation, efficient water output, minimal energy consumption, long membrane service lives, and low costs. Applications include potable water supply, chemical and pharmaceutical industries, food and beverage industries, and more.
Technical Specifications: The systems are designed for different types of raw water, including potable, brackish, and sea water, each with varying salt content. Engineers evaluate raw water analysis to select suitable systems and pre/post-treatment products. Systems are available in various configurations, with permeate outputs ranging from 0.1 to 50 m3/h, and are adaptable to customer requirements.
Benefits and Applications: DULCOSMOSE systems offer efficient operation, reduced maintenance costs, service-friendly construction, and simple operation. They are used in power plants, electroplating, metal processing, beverage, food, and chemical industries, among others. The systems are designed for economic efficiency, durability, and process automation.
Overview: The document provides detailed information on reverse osmosis systems and digital fluid management solutions, focusing on the DULCOSMOSE BW and SW product ranges and the DULCONNEX IIoT platform.
Reverse Osmosis Systems:- DULCOSMOSE BW: Designed for potable water supply with a maximum salt content of 5,000 mg/l. Features include semi-automatic cleaning, level control inputs, temperature measurement, and active outputs for various functions. Systems range from 2,000 to 50,000 l/h capacity with varying membrane numbers and connected loads.
- DULCOSMOSE SW: Used for desalination of saltwater with a maximum salt content of 40,000 mg/l. Equipped with high rejection low-pressure membranes, energy recovery systems, and corrosion-resistant materials. Systems range from 780 to 29,000 l/h capacity, with options for energy recovery and custom configurations.
DULCONNEX IIoT Solution:- Features: Provides real-time monitoring, alarms, and automated reports for fluid management. The platform supports various ProMinent products and third-party integrations via a cloud-based system.
- Components: Includes gateways, mobile apps, and APIs for data exchange and system monitoring. Offers configurable alarms and notifications for process safety and reliability.
- Applications: Suitable for water treatment in various sectors, including public supply, hotels, and industrial processes. Ensures compliance with hygiene standards and efficient operation through continuous data logging and process visualization.
Technical Specifications:- Reverse osmosis systems are available with different membrane configurations and capacities, tailored to specific water quality requirements.
- DULCONNEX platform offers a comprehensive overview of connected devices, with secure data handling and privacy measures in place.
DULCONNEX IIoT Solution Overview
1. DULCONNEX Blue
This mobile app for Android and iOS allows efficient and safe operation of pumps via Bluetooth. Key benefits include easy operation of gamma/X pumps, live monitoring, reliable remote control, and user-friendly interface. It supports solenoid-driven metering pumps and radar liquid level sensors, with multilingual support and availability on major app stores.
2. DULCONNEX Platform
A web-based IIoT platform for digital fluid management, offering location-independent monitoring and documentation. It enhances system availability, optimizes process quality, and ensures safety through configurable alarms and comprehensive logging. The platform supports dashboards, alarms, logbooks, data history, visualization, and automated report generation.
3. DULCONNEX Inventory Management
This add-on monitors tank and inventory levels of chemicals across sites. It provides dashboards, reports, and geographic overviews, facilitating efficient tank level application management. It integrates easily with existing systems and offers specific reports for compliance.
4. DULCONNEX API
Allows integration of raw data from the DULCONNEX Cloud into various systems like SCADA and MES. It supports detailed overviews, geographic visualization, and specific reports for tank level applications, enhancing transparency and compliance.
Field of Application
The DULCONNEX solutions increase transparency, ensure system availability, optimize processes, protect employees, and prove compliance. They offer real-time data access, minimize downtimes, and support regulatory documentation requirements.
Pricing
Each DULCONNEX service has a monthly fee per connected device, with specific order numbers provided for each service.