PROMESS assembly presses for assembly and joining applications with force-distance monitoring Assembly and Sensor Technology

Your partner in the field of assembly and testing technology Gerhard Lechler founded the company of Gerhard Lechler to develop technical From process development to pre- tro-mechanical assembly presses with solutions for his customers. And this has liminary testing, from initial installation the widest range of presses in this field. fice in the field of technical measurement not changed until today. This passion has to daily production, PROMESS offers Currently, more than 15,000 presses are in Berlin. Initially, the company distributed continued so that the core competence holistic expertise...

Overview of Press Types Advantages n Standard model includes absolute encoders that eliminate the need for referencing n Only the power amp is required, no need for an additional external monitoring system n Multi measurement with 24-bit resolution The UFM Line5 range includes standard press designs with an optimum price/performance ratio. They are well suited for assembly and joining applications with force-distance monitoring and can be integrated in automated assembly lines, test stations or manual workstations. n Multi range calibration for force input (optional) n Sensor system can be easily...

System Design Design basis for all mechanical parts: The Line5 universal joining module The mechanical system is controlled by is robustly designed thus making it well suited for heavy duty cycles. The mechanical system consists of extremely long life cycle (min. 12 million strokes on average for standard AC servo motor with integrated function allows customers to eliminate coordinates the joining module and can the need for custom programming and be easily programmed and operated simply learn the processing limits using using a conventional PC/display. a good part. Quality assurance data is...

of 24-bit almost trouble-free. When the The PROMESS Digital Module PDM-S characteristics are calibrated, the joining contains an input for connecting a force system achieves a system accuracy of transducer (strain gauge) as well as 0.3 % from the final value. The characte- an encoder input for connecting digital ristic calibration process is comparable sensors. The PDM-S is digitally connec- to a multispan calibration for 10 spans. automatically using the UFMR Calibrate plugin. The results are stored in a cali- bration report and can be printed out. UFM Line5 Power amplifier Field bus PLC Power...

presses come with the UFM V5.xx programming software. This software is intuitive to operate and does not used to create simple or advanced joining processes. The integrated User Administration feature offers multiple permission levels and logging for process safety. The log documents who makes which changes to the program. Each user profile can be exported and then imported to another station. Thus it is possible to integrate a user administ- ration system and also to connect the system to a higher-level permission system using the .Net interface or field The transparent and concise program surface...

ONLY WITH Trigger Technology by PROMESS The triggers are “pulse points”. Up to seven trigger points can be defined in order to react to processing events during movement. These reactions can include: Software Highlights: n ress to signal, press to force, press to an external signal P (e.g., analogue or TTL signals) n orce and speed can be programmed individually during the F joining process n ariables can be used to transmit setpoints, perform calculations V using PLC and generate counters n 00 % quality control using window and/or envelope methods 1 n 00 % process documentation using modern...

Safety Box PSB As an option to our assembly presses UFM Line5 we offer our PROMESS Safety Box PSB as an alternative to the integration in electrical cabinets. The device features all safety and power components for this purpose. It can easily and quickly be connec- ted by plug & play. All cables are design, the PSB can be mounted next n Reduction of cable lengths to the assembly press so that cable lengths can be reduced and wiring becomes unnecessary. By using the PSB your assembly press will be ready for production instantly. diagrams n Short connection time: plug & play n IP Code 54 n Extremely...

PSD Safety Module The PSD safety module is delivered tested and ready to install. It contains the power electronics and safety controller for the joining unit. It offers the following safety functionality: STO in PLe in accordance with DIN ISO 13849-1; optional: SSx and SLS in PLd in accordance with DIN ISO 13849-1 System Design Advantages n Short installation times n No wiring necessary n Completely inspected Power cable (for UFM Line5 with safety brake). The safety module eases and accelerates the installation procedure for the joining unit. The PSD is suitable for our UFM Line5 units with...

Four-Column Frame PROMESS offers matching C- and Four-column frames are suitable for applications with central axial four-column frames for each type application of force. They offer low bending that is solely parallel. By default, the lower plates are equipped with a center hole and The robust C-frames are easily 2-T grooves as optimum tool accessible from the front and sides mounts. The upper plates are and provide high stiffness. The max. pre-fabricated to hold a specific bending is 0.2 mm under nominal joining module. load. They are mainly suitable for use in assembly lines or machines. By...

External Force Transducer Flange Plate PROMESS offers corresponding flange plates for fastening the joining modules. The force transducers in the Line5 range are designed to measure tension and compression forces both statically and dynamically. They offer high measurement precision and a low installation height. External Force Transducer Cable Track Module PROMESS offers different modules for towing the force transducer cable safely without wear and tear. Flange Plate Sensors (Displacement Transducers) The PROMESS NC controller allows you to connect various additional sensors for measuring force,...