Overview: The document outlines the specifications and options for Rapid Tooling Inserts by Progressive, dated 15 October 2007. It covers default configurations, optional accessories, and custom machining services, focusing on RTI® S-Series Rapid Tooling Inserts used in prototype applications.

Specifications: The inserts feature return pins, assembly screws, and a T-Handle for easy removal. Mold straps prevent unintentional opening, and the design includes larger leader pins and thicker pin plates for improved alignment. Materials used include P-20 Pre-Hard, AISI 1018, AISI 4130, DH2F Modified H-13, and Alumec 89 Aluminum Alloy, with hardness ranging from 32-42 HRC. Sizes vary, with specific catalog numbers for each configuration.

Optional Accessories: Sleeve Ejector Plate Systems and Hot Sprue Bushings are available, with custom machining options like Taper Locks.

Materials and Construction: Inserts and frames are made from materials such as P-20 Pre-Hard, AISI 1018, and AISI 4130.

Ordering Information: To order inserts with a Sleeve Ejector Plate, use catalog numbers ending in "-SEP". The document provides catalog numbers and dimensions for various configurations.

Series and Configurations: Details on series such as 08/09, 08/10, and 84/90 are provided, each with configurations like Solid, Laminated, and T-Style, along with catalog numbers and dimensions.

Technical Drawings: Includes technical drawings with precise measurements for each insert type.

Components: Frames, inserts, and accessories like leader pins, guide pin bushings, and clamps are detailed.

Procedures:

• Ordering: Specify catalog number, sprue bushing orifice, and radius. Options include locating rings and specific sprue catalog numbers.
• Assembly: Standard RTI ejection, knockout holes, mounting holes, and clamp slots are used.

Recommendations: Use appropriate materials and sizes for specific applications, and consider quick-change clamps and pre-machined pockets for efficiency.

Tables and Diagrams: Detailed tables with dimensions and tolerances, and diagrams illustrating layout and assembly.