ZEM 300
ZEM 300
The ZEM 300 is a compact gear tooth deburring machine designed for both wet and dry deburring processes. It is part of the ZEM series by Wera Profilator, aimed at chamfering and deburring splines, gear wheels, and shafts with precision and efficiency. The machine is suitable for medium to large series production and offers a modular system for enhanced user benefits.
Machine Design
- Features a swing loader and transport conveyor for efficient operation.
- Operator and maintenance-friendly with optimal access from three sides.
- Quick setup and changeover facilitated by quick change fixtures.
- Vertical workpiece axis for better chip fall and precise axis adjustment to 1/100 mm.
- Infinitely variable workpiece revolutions using servomotor technology.
Work Room
- Designed for optimal accessibility for tool changes and slide adjustments.
- Capable of robot loading with split tool acceptance for processing different width workpieces without tool change.
Main Criteria
- Processes shafts up to 800 mm in length and gearwheels up to 300 mm in diameter.
- Supports dry machining.
- Tools include chamfering, deburring, and finishing in one clamping with driven deburring wheels.
- Compatible with all makes of tools.
Handling
- Automation options include integrated pick-up or swing loader based on requirements.
Technical Data
- Operating voltage: 400 V; Control voltage: 24 V CD; Frequency: 50 Hz.
- Connected load: 10.0 kVA; Drive motor workpiece: 50 Nm; Coolant pump: 1.6 kW.
- Control system: Siemens S7-300; Operator Panel: Siemens OP 277-6" / PP17-I.
- Operating pressure pneumatic: 6 bar; Coolant tank capacity: 120 l.
- Floor layout: 1,300 x 1,450 mm; Height: 2,250 mm; Process height: 1,100 mm.
- Workpiece RPM: 0 - 1,000; Weight: approx. 1,700 kg; Tailstock stroke: 80 mm.
- Tool swing arms: max. 4; Automatic clamping device with max clamping force of 500 daN.
Workpiece Data
- External diameter max: 300 mm; Modul max: 5; Gear width (wheels) max: 100 mm.
- Workpiece length (shafts) max: 800 mm.
Contact Information
Profilator GmbH & Co. KG, Maschinenbau, Buchenhofener Straße 35, D-42329 Wuppertal, Germany. Phone: +49 202 27 88-0, Fax: +49 202 27 88-100, Email: [email protected], Website: www.profilator.de. Certified according to DIN EN ISO 9001.
Catalog excerpts
Gear Tooth Deburring Machine ZEM 300 The most compact solution for wet and dry deburring
Open the catalog to page 1
The ZEM series For the chamferring and deburring of splines, gear wheels and shafts Wera Profilator presents the ZEM series gear deburring machine. The machine is economically deployed in medium to large series production. The optimal modular system offers the user clear advantages over conventional debur ring machines. Advantages Machine design • Development of system solutions to your exact requirement • Operator and maintenance friendly modular system • Optimal access from 3 sides • Quick set up and change over via quick change fixtures • Vertical workpiece axis -better chip fall • Exact adjustment...
Open the catalog to page 2
Split tool acceptance for processing different width workpieces without tool change Machine design for robot loading Work room Optimal accessibility for tool change and slide adjustment Machine specification for robot loading
Open the catalog to page 3
Processes • Shaft proccessing up to 800 mm length and a maximum of 4 gears • Gearwheel proccessing up to 300 mm diameter • Dry machining Tools • Chamferring, deburring and 5fining' in one clamping • Driven deburring wheels • Compatible with all makes of tool Handling • Automation by integrated pick up or swing loader (according to requirement)
Open the catalog to page 5
Machine data lhamferring tool for Iry processing Deburring tool in standard design Profilator GmbH & Co. KG Maschinenbau Postfach 14 41 22 D-42310 Wuppertal Buchenhofener StraBe 35 D-42329 Wuppertal Telefon: +49 202 27 88-0 Telefax: +49 202 27 88-100 Internet: www.profilator.de E-Mail: [email protected] Certificated acc. to DIN EN ISO 9001 Deburr and fining tool in one acceptance Driven deburring wheel for special workpiece contours
Open the catalog to page 6All Profilator GmbH & Co. KG catalogs and technical brochures
S-1504 Pages
S-500 / S-2504 Pages
