The Flexible Modular Design System
6Pages

Profilator - The Flexible modular Design system The most compact combination for dry machining of your process requirements

Different processes combined through modular design Polygon & Face slot machining, Gear & Spline cutting, Gear tooth pointing, Shifter stop machining, Chamfering and Deburring, SCUDDING® Precision in modular design Advantage through Technology Profilator is your partner, when you require complex machining processes to be carried out effectively, efficiently and with high precision using modern machine concepts. High Precision, flexible Manufacturing processes, short Cycle times, reduced Investment and running costs: These are the requirements that the operator asks of a modern machine tool....

Polygon & Face slot machining The polygon turning unit for example, is deployed for castle teeth machining on automotive gearbox parts. Here, the rotating cutterhead is synchronised with the workpiece spindle and a front face coupling is produced in accordance with the carbide insert arrangement and the transmission ratio. Then, with additional inserts on the same cutterhead the part can be deburred. Gear tooth pointing The pointing tower can be used in both rotative and indexing modes. All angle settings are digitally displayed. Because of different pointing angles and greater part...

Gear & Spline cutting The gear cutting unit is deployed both for Wera rotative gear cutting with inserts and for hobbing. Through the application of ,Schlagzahn tools’ and carbide inserts we can achieve the most economical manufacture of splines, gears, involute gears and Front face gears. Shifter stop machining The shifter stop unit is a horizontal unit mounted alongside the workpiece spindle in the same horizontal plane and synchronised so that the tool machines each tooth flank respectively in the internal spline of a synchro sleeve. Thereby, an involute form is produced, according to...

SCUDDING® QmS Superior quality and speed in gear cutting Quality meets Speed DAIMLER Gleichlaufkoerper A 902 262 1135 komplett ohne Nut QS Profilator GmbH / ZEISS Prismo Bediener Hochheim / Jungk z 72 30.000 ° Auftrag: V 15661 αn 1.500 mm 0.000 ° mn β b 22.600 mm x 0.737 df/da 108.700/ 111.700 mm außen db 93.531 mm bu/bo -20.340/ -2.260 mm Skalierung: Wälzweg Hα α SCUDDING® produces non-comparable, opposed results: λc: + links High cutting force, high gear quality (DIN 5-7) and a low 1.00 110.21 110.21 v: surface roughness (Rz 2-3). 6 mm/s Internal Gear External Gear

Your advantages: • Development of system solutions to your requirements • Operator and maintenance friendly modular system • Different processes carried out on one machine • Clear reduction in set-up and process time compared to conventional machining • Complex processes can run parallel • Easy access from every side Combinations that totally fit your agenda You decide the requirements, we make them a reality: • Machining operation • 3 machine sizes • Single- or multispindle • Workpiece flow direction • Position of the electrical cabinet Profilator GmbH & Co. KG Maschinenbau Internet:...