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ProfiHub B4FO2+

ProfiHub B4FO2+
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ProfiHub B4FO2+

Product catalog summary
Safety Guidelines
This manual stresses the importance of following safety guidelines to ensure personal safety and equipment protection. Only qualified technicians, preferably with a Certified PROFIBUS Installer or Engineer certificate, should handle the installation and maintenance of the ProfiHub B4FO2+R.
Product Description
The ProfiHub B4FO2+R is a robust network component for PROFIBUS DP installations, enabling fiber optic backbone structures and long multi-device star/tree segments. It supports high-speed communication and redundancy, transforming into a reliable redundant repeater solution. It includes four galvanic isolated repeaters and an Optical Link Module (OLM), handling up to 31 devices per channel.
Product Features
- Four galvanic isolated outgoing channels
- Advanced diagnostic capabilities
- Two fiber optic channels
- Transparent for all PROFIBUS DP protocols
- Supports cable redundancy and various transmission speeds
- Integrated termination facilities and configurable grounding system
- IP 20 classification and increased temperature range
Application Areas
The ProfiHub B4FO2+R is ideal for creating fiber optic backbones, dynamic spur lines, removable drives, and networks requiring high availability. It is also used in large star/tree structured networks and as a barrier for non-galvanic isolated equipment.
Additional Benefits
The device allows hot slave insertion and removal during operation, provides short circuit protection on each channel, and supports easy network extension. It is compact, robust, and offers cost savings.
Installation Instructions
Instructions cover location, positioning, mounting, power supply, grounding, and alarm contact setup. It also includes fiber optic backbone configuration, delay time calculation, spur segments, termination, baudrate switch settings, and channel redundancy.
Diagnostics Device
Setup and configuration instructions for the diagnostics device are provided, covering enabling the device, changing the default PROFIBUS address, and configuring status indicators and alarms.
Technical Data
Technical specifications detail the operational parameters and capabilities of the ProfiHub B4FO2+R.
Sales and Support
Contact information for PROCENTEC's sales offices and distributors is included, along with order codes and certification details.
Glossary and Additional Information
A glossary of terms and additional information about PROCENTEC are provided to aid understanding and context.
Channel Structure and Grounding System
The ProfiHub B4FO2+R features electrically isolated copper channels connected to an intelligent backbone. Termination is switchable and powered by the ProfiHub. Grounding can be direct, indirect, or a combination, with specific instructions for grounding the power supply and PROFIBUS cable shielding.
Cable Specifications
PROFIBUS DP cables must meet RS 485 specifications, with specific parameters for impedance, capacity, and wire dimensions. Fiber optic cables have a maximum length of 3 km for G62.5/125 or G50/125 types, and 200 meters for PCF/HCS cables.
Status LEDs and Error Indicators
Status LEDs provide diagnostic information, indicating power status, transmission speed detection, and communication errors. The red Error LED signals corrupt messages or issues with redundant cabling.
Installation Instructions
The device can be installed in non-hazardous areas within specified temperature ranges. It can be mounted on a DIN-rail or directly on a wall, with recommendations for grounding and power supply connections.
Power Supply and Alarm Contact
The ProfiHub supports redundant power supplies, with specifications for voltage and current. An alarm contact monitors power supply status and can trigger external alerts.
Fiber Optic Backbone and Spur Segments
Fiber optic channels can create a backbone to other ProfiHubs or ComBricks. Spur segments connect to specific channels, with guidelines for termination and testing.
Delay Time Calculation
Calculations for delay time in fiber optic applications are provided, with formulas to adjust bus parameters based on cable length and number of modules.
Baudrate Switch
The ProfiHub can auto-detect transmission speed or be manually set using a rotary switch. Different settings are available for normal and robust repeating modes.
Rotary Switch Settings and Baudrate Detection
The rotary switch settings on the ProfiHub B4FO2+R are immediately active without needing a device restart. The auto baudrate detection feature identifies the correct baud rate within 10 seconds of receiving the first telegram. If no correct message is received within 50 seconds, the baud rate lock is lost.
Repeating Modes
The device offers two repeating modes: Normal and Robust Repeating. In Normal mode, bits are transferred immediately with minimal delay. In Robust Repeating mode, only valid PROFIBUS messages are repeated, enhancing network stability in EMC-sensitive environments. This mode requires an increase in the MinTSDR parameter in the PLC bus parameters.
Channel Redundancy
Redundancy is enabled by setting the rotary switch to 2 or 5, allowing the last two copper channels to form a redundant path. If one cable fails, the other ensures message delivery, triggering an alarm and blinking the red 'ERROR' LED. The MinTSDR parameter should be adjusted similarly to Robust Repeating mode.
Diagnostics Device
The built-in Diagnostics Device logs network statistics and diagnostics, providing feedback on network health and failures. It can alert the PLC or DCS of issues like repeats, illegals, and power supply problems. The device can be configured using a rotary switch and supports various diagnostic messages and statistics monitoring.
Configuration and Parameters
The Diagnostics Device can be configured modularly, with options for alarm confirmation, redundant status, baudrate status, relay status, power status, termination status, channel status, livelist status, and statistics. Each module has specific input and output bytes for configuration and status indication.
Parameterizing the Diagnostic Device
User-definable parameters allow customization of the device's behavior and options. The device sends diagnostic messages on PROFIBUS when certain conditions change, such as livelist changes, bitrate errors, and power status changes.
Diagnostic Features
The document outlines various diagnostic features of the ProfiHub B4FO2+R, including redundancy status changes, termination status changes, channel status changes, and statistics changes. Users can toggle diagnostics for each item in the configuration tool. The 8th byte of a diagnostic message indicates enabled or disabled options.
Statistics
Users can select which statistics trigger diagnostic messages. Not all statistics are relevant for every network, and some, like Syncs, are disabled by default. Key statistics include Lost, Sync, Repeats, Illegals, and Diagnostics changes.
Extended Diagnostics
For critical applications, the 'Extended Diagnostics' option can be enabled for events and statistics, sending a message with the 'Extended Diagnostic' bit on. This is visible in tools like ProfiTrace.
Alarm Relay
The Alarm Relay can be activated on events and statistics changes, with immediate switching except for the Lost event, which may delay.
Configuration Options
Users can adjust the duration of Extended Diagnostics warnings and the Device Lost timeout. The data format can be switched between Motorola and Intel formats.
ProfiTrace Plugin
A plugin for the Diagnostic Device is available for download, aiding in message interpretation and troubleshooting.
Technical Specifications
The document provides detailed technical data, including dimensions, weight, operating conditions, protocol support, transmission speeds, and cable specifications for both fiber optic and copper cables.
Standards and Approvals
The device complies with various standards, including CE, FCC, and UL, ensuring safety and performance.
Contact Information
The document lists contact details for PROCENTEC headquarters and distributors worldwide.
Order Codes
The document lists the order code for the ProfiHub B4FO2+R, which is 17420R. This model includes diagnostics, redundant channels, alarm contact, and redundant power input. Since January 2019, all types have been merged into this single type, making them drop-in replaceable.
Glossary
Key terms related to PROFIBUS technology are defined, such as Address, Analyzer, Backbone, Bit Time, Busparameters, Capacitance, DP-V0, DP-V1, DP-V2, EMC, Hub, MPI, PCB, PROFIBUS DP, Repeater, Spur line, Termination, Topology, and Reflection.
About PROCENTEC
PROCENTEC specializes in PROFIBUS and PROFINET technology, providing products and services to optimize industrial automation processes. They offer components for network installation, training courses, and support services. PROCENTEC is committed to innovation, quality, and customer communication.
Revision History
The document outlines the version history of the user manual, noting updates to technical data and adaptations for diagnostics features.
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Catalog excerpts

ProfiHub B4FO2+-1

ProfiHub B4FO2+R User Manual

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ProfiHub B4FO2+-2

Copyright © 2019 PROCENTEC All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the publisher. Safety Guidelines This manual contains notices which you should observe to ensure your own personal safety, as well as to protect the product and connected equipment. These notices are highlighted in the manual by a warning sign and are marked as follows according to the level of danger: Draws your attention to...

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ProfiHub B4FO2+-3

Purpose of the Manual This manual explains how to put the ProfiHub B4FO2+R into operation. Recycling and Disposal The parts of the ProfiHub can be recycled. For further information about environment-friendly recycling and the procedure for disposing of your old equipment, please contact: PROCENTEC Klopperman 16 2292 JD WATERINGEN The Netherlands Tel.: +31-(0)174-671800 Fax: +31-(0)174-671801 Email: [email protected] Document Updates You can obtain constantly updated information on PROCENTEC products on the Internet at www.procentec.com. You can also contact PROCENTEC Customer Support: • By phone...

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ProfiHub B4FO2+-4

ProfiHub B4FO2+R User Manual | January 2019 | © PROCENTEC

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ProfiHub B4FO2+-5

ProfiHub B4FO2+R User Manual | January 2019 | © PROCENTEC

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ProfiHub B4FO2+-6

1. Product description 1.1 Introduction ProfiHub B4FO2+R is an advanced, flexible and robust network component for PROFIBUS DP installations, to create fiber optic backbone structures and long multi-device star/tree segments. PROFIBUS DP is a high speed communication bus that must comply with strict rules concerning spur lines, because of possible reflections that could lead to communication disturbances. If spur lines or star segments are required, costly investments in repeaters have to be done. When redundancy is enabled, the ProfiHub B4FO2+R is transformed to a low cost extremely reliable...

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ProfiHub B4FO2+-7

4 Galvanic isolated outgoing channels (repeater segments). Advanced Diagnostic capabilities 2 Fiber Optic channels. Transparent for all PROFIBUS DP protocols. DP - RS 485 specifications for each channel. Cable redundancy for copper channel 3 and 4 9.6 Kbps to 12 Mbps. 31 devices per channel. 3000 m cable length for FO channel 1 and 2 1200 m spur line length for copper channel 1 to 4 (depending on transmission speed). Redundant power supply No limit in serial placement or cascading of ProfiHubs. Alarm contact, with manual reset button. No address required (except for the B4FO2+R Diagnostics option)...

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ProfiHub B4FO2+-8

DP Fiber Optic Backbone Each spur line can be 200m at 1,5 Mbps Wiring problems do not spread to the other spur lines Fig. 3 - Long spur lines to instruments and the possibility to remove/insert them during operation. Short circuit protection on each spur line is automatically provided Create Fiber Optic backbones Dynamic spur lines to actuators, flow meters and pH analyzers. Removable drives and motors. Pull/Plug motor control centers (drawers). Roof mounted devices in tank farms. Barrier for non-galvanic isolated equipment. Networks with requirement for High Availability/uptime Large star/tree...

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ProfiHub B4FO2+-9

Fig. 4 - Creating a fiber optic backbone increases network reliability and network overview. It is also possible to mix ProfiHubs with ComBricks ProfiHub B4FO2+R User Manual | January 2019 | © PROCENTEC

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ProfiHub B4FO2+-10

1.5 Channel Structure Each copper channel is electrically isolated and internally connected to the transparent intelligent backbone. The termination is switchable and powered by the ProfiHub. The shielding of the PROFIBUS cable can be directly grounded or indirectly grounded (see the next paragraph). RX-OK Powered Termination Intelligent Backbone Isolation Circuit Term. Switch Indirect grounding Isolated Area To direct grounding of other Channels Fig. 5 - Channel structure 1.6 Grounding System The ProfiHub B4FO2+R can be grounded by 3 methods: 1) Direct grounding on the Ground Rail 2) Indirect...

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ProfiHub B4FO2+-11

1.7 Cable lengths for PROFIBUS DP The cables on Channels 1 to 4 must comply with the PROFIBUS DP cable specifications for RS 485 (see Fig. 6). Baudrate (kbit/s) Segment length (feet) Example: 1000 m cable per channel at 187,5 kbps Maximum 31 devices Other channels With the same Cable length Fig. 6 - Cable lengths for PROFIBUS DP 1.8 Cable types for PROFIBUS DP The cable type must comply with the PROFIBUS DP cable specifications for RS 485 (Fig. 7). Loop resistance Wire diameter Wire area Fig. 7 - PROFIBUS DP cable specifications ProfiHub B4FO2+R User Manual | January 2019 | © PROCENTEC

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ProfiHub B4FO2+-12

The ProfiHub B4FO2+R can handle cables based on multiple protection sheaths with an overall cable diameter between 6 to 12 mm (Fig. 8). Robust cable Hybrid cable Trailing cable Food cable Festoon cable Flexible cable Shipboard cable FRNC cable Fig. 8 - Cables with different protection sheaths 1.9 Cable lengths for fiber optic The maximum cable length for fiber optic cables is 3 kilometers if G62.5 / 125 or G50/125 cable is used. If PCF/HCS cable is used, the maximum is 200 meters. 1.10 Cable types for fiber optic The following cable types can be used with the ProfiHub B4FO2+R: G62.5/ 125 ProfiHub...

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ProfiHub B4FO2+-13

The Status LEDs on the ProfiHub are very useful for diagnostics. The red error LEDs will blink shortly if a corrupt message enters the ProfiHub. More specifically, this can be a Parity error (the parity checksum of the byte is incorrect) or a Framing error (the FCS byte is different than the real message). It is necessary to investigate further with an oscilloscope to find out what the problem is. This can easily be done with ProfiTrace. Another reason for the red error LED is a problem in the redundant cabling (if the ProfiHub is set to redundant). If the redundant line is fixed, press the 'Alarm...

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ProfiHub B4FO2+-14

2. Installation Instructions ProfiHub B4FO2+R 2.1 Location The ProfiHub B4FO2+R can be installed everywhere in a non-hazardous area that complies with IP 20 (DIN 40 050) and the specified temperature range of -25 to +70o Celsius or -13 to +158˚ Fahrenheit. 2.2 Position The ProfiHub B4FO2+R can be installed in every position, but it is recommended to install it with the cables pointing down. In this position it is also easier to read the status LEDs. 2.3 Mounting The ProfiHub B4FO2+R can be mounted on 35 mm DIN-rail with a minimum width of 167 mm. Mounting brackets are available for mounting the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.