1. Catalogs
  2. PROCECO
  3. ÉCO-SMART® Water Waste Treatment

ÉCO-SMART® Water Waste Treatment

ÉCO-SMART® Water Waste Treatment

ÉCO-SMART® Water Waste Treatment

Product catalog summary
Overview: The Éco-Smart® is a Mechanical Vapor Recompression (MVR) evaporator designed to efficiently separate water from non-corrosive wastewater containing oil, dissolved solids, and metals. It reclaims up to 98% of wastewater as clean water for reuse, significantly reducing disposal costs and environmental impact.
Specifications: The system operates with low energy consumption, using 0.25 kWh per gallon, and does not require electric, gas, or steam heat sources. It features efficient vapor compression technology, few moving parts, and no membranes to replace. The system is PLC controlled, compact, portable, and easy to install.
Benefits: Key benefits include low operating and maintenance costs, high water recovery rate, reduced disposal costs, and a closed-loop system that requires no air permits. The system concentrates waste into sludge with up to 400,000 mg/L concentration.
Applications: Suitable for treating surface treatment rinse water, fluid penetrant inspection rinse water, spent metalworking fluids, parts washing rinse water, wastewater from heat treating operations, and oily and die casting emulsions.
Models: The Éco-Smart® is available in various models with daily production capacities ranging from 400 to 11,500 US gallons per day, with motor power from 10 HP to 200 HP.
Principle of Operation: Wastewater is pre-heated by the distillate's heat, evaporated under vacuum, and the steam is compressed and condensed in the main heat exchanger. The process releases latent heat for further evaporation, producing high-quality distillate ready for reuse or disposal. The system continuously concentrates wastewater to a minimal volume for disposal.
Cost Efficiency: The system offers a one-year payback period based on average US energy costs, treating one gallon of wastewater for less than 2 cents.
See more

Catalog excerpts

ÉCO-SMART® Water Waste Treatment-1

MECHANICAL VAPOR RECOMPRESSION (MVR) EVAPORATOR The Éco-Smart® is a Mechanical Vapor Recompression (MVR) evaporator engineered to separate water from non-corrosive wastewater containing oil, dissolved solids, and metals. The system reclaims up to 98% of your wastewater as clean water that can be re-used in your industrial process. The remaining residual waste is collected as concentrate for disposal. As a result, the Éco-Smart® substantially reduces your wastewater disposal costs and minimizes your environmental footprint. One of the main advantages of the Éco-Smart® is its low energy consumption — one of the lowest on the market. It evaporates the wastewater under vacuum without heat sources such as electric heaters, gas burners, or steam. In addition, since no cooling water is required for the vapor condensation process, your cost savings are even greater! The Éco-Smart® MVR evaporator is a cost-effective solution to treat your process wastewater BENEFITS » Low Energy Consumption – 0.25kWh/gal » Low Operating Costs » Reduced disposal costs » Low Maintenance » High Water Recovery Rate – Up to 98% » Closed-Loop System – No Air Permits » Waste Concentrated in Sludge » Concentration Up to 400,000 mg/L TREAT 1 GALLON OF WASTEWATER FOR LESS THAN 2¢* Based on average US energy cost of 0.08$/kWh FEATURES » Uses No Electric, Gas, or Steam Heat Sources » Efficient Vapor Compression Technology » Few Moving Parts – No Pumps » No Membranes to Replace » PLC Controlled – Runs Unattended » Automatic Periodic Blow-Down » Compact, Portable, and Easy to Install Cost (Based on 800 USgal/day) » Surface treatment rinse water » Fluid penetrant Inspection rinse water » Spent metalworking fluids » Parts washing rinse water » Waste water from heat treating operations » Oily and die casting emulsions PAYBACK Cumulative Annual Costs over 5 Years PROCECO Ltd. Toll free in North America: (800) 978-6677 Tel: (514) 254-8494 7300 Tellier, Montreal, QC H1N 3T7

 Open the catalog to page 1
ÉCO-SMART® Water Waste Treatment-2

www.proceco.com MECHANICAL VAPOR RECOMPRESSION (MVR) EVAPORATOR VAPOR PHASE SEPARATOR 2 MAIN HEAT EXCHANGER 4 DISTILLATE WASTEWATER HEAT EXCHANGER Dye penetrant rinse water 1 Incoming wastewater is pre-heated by the heat available in the distillate being 1 2 The wastewater evaporates under a partial vacuum in the main heat exchanger and 2 the evaporate (steam) passes through a phase separator. 3 The steam is compressed and returned to the main heat exchanger where it is 3 condensed, thus releasing all of the latent heat for further evaporation. 4 The condensate is released in the form of high-quality...

 Open the catalog to page 2
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.