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Operating Instructions
Operating Instructions
The HVZ-PAVERTRON electro-hydraulic installation clamp complies with EU directives, specifically the EC-machinery directive 2006/42/EC, and adheres to safety standards such as DIN EN ISO 12100 and DIN EN ISO 13857.
The document confirms conformity with UK and Australian safety regulations, including the Supply of Machinery (Safety) Regulations 2008 and AS 4024.1, and compliance with standards like BS EN ISO 12100-1:2003+A1:2009 and AS ISO 31000.
Only skilled workers should perform installation, maintenance, and repair tasks. Key concepts such as gripping range, opening width, and working load limit (WLL) are defined. Safety symbols indicate dangers, hazardous situations, and prohibitions.
Details on authorized use, accessories, battery specifications, and display features are provided, along with technical data and instructions for stone formations and construction surveys.
Instructions for mechanical attachment, hydraulic connection, and bypass valve settings are included. Optional components like fork sleeves and rotators are discussed.
Guidance on adjusting gripping depth, set-down rollers, voltage settings, and side tension is provided, along with procedures for changing jaw width and setting counterbalance.
General operation, available programs, and calibration instructions are described, including standards for laying concrete paving stones.
Maintenance procedures for mechanics and hydraulics are outlined, along with troubleshooting and repair guidelines. Safety procedures and hints for renting/leasing devices are also mentioned.
Instructions for the disposal and recycling of devices and machines are provided.
Details on lubrication for parallel-slide bearing guides are included.
Prohibition signs indicate actions that are not allowed, such as standing under hanging loads or cleaning with high-pressure water near electronic components. Warning signs highlight dangers like hand injuries, while regulatory signs ensure operators have read and understood instructions.
Specifications for the carrier (excavator) include volume flow and operating pressure requirements. Personal safety requires operators to be qualified and to use protective equipment like clothing, gloves, and shoes.
Workplaces should be secure from unauthorized access, especially children, and be well-lit. Caution is advised during thunderstorms and when handling wet or frozen materials.
Before use, check the device's condition and ensure maintenance is done when shut down. Faulty parts should be replaced by experts, and hydraulic systems should be clean and intact.
Only authorized personnel should operate lifting devices, and the working load limit must not be exceeded. During installation, manual guiding is allowed only with handles, and loads should not be lifted off-center.
The HVZ-PAVERTRON is designed for laying interlocking pavers with specific hydraulic requirements. Only stones of perfect quality should be used to prevent accidents. The device includes features like adjustable gripping and a pressure relief valve.
The device uses multi-platform battery technology, and the status LED indicates program changes or errors. The display shows program menus, hour and cycle counters, and allows language selection.
Various stone formations are suitable for mechanical installation, and unauthorized use or alterations of the device are prohibited. Only specific types of stone elements should be handled to prevent accidents.
Technical specifications for the HVZ-PAVERTRON, including carrying capacity, working load limit (WLL), and dead weight, are detailed on the type plate.
- Mechanical Attachment: Only original Probst accessories should be used. The load capacity of the carrier/lifting device must not be exceeded. Grippers should be suspended on a gimbal to swing freely, avoiding rigid connections to prevent breakage and potential injuries.
- Fork Sleeves: Forklift truck forks must be securely connected to fork sleeves to prevent accidents.
- Rotators: A free-wheel throttle valve is necessary to prevent damage from sudden speed changes.
Two separate hydraulic control circuits are required. Specific connections are designated for clamp movements and rotary head movements.
For devices with hydraulic oil volume flows over 40 l/min, a bypass valve is necessary to return part of the oil flow. The valve setting affects the displacement force of the side tensioner.
- Gripping Depth Adjustment: The gripping depth should be set according to the stone layer size to prevent breakage.
- Set-Down Rollers: Adjust the height of the rollers to ensure proper placement.
- Main Voltage Setting: Adjust according to block layer length for optimal tension.
- Jaw Width and Side Tension: Adjustments can be made to optimize gripping and tension settings.
Ensure the HVZ-PAVERTRON is levelled horizontally. Never close the main clamping when the side clamping is closed to avoid damage. Conduct functional and visual checks before use. Familiarize with the carrier device's operating elements for safe operation.
The document provides detailed instructions and specifications for operating the HVZ-PAVERTRON, a device used for laying stone layers. It includes safety warnings, program descriptions, calibration procedures, and maintenance guidelines.
Operators are warned about the risk of accidents if the stone layer falls out of the clamp. It is advised to operate control levers with the carrier at idle speed to minimize risks.
The document outlines various programs stored in the HVZ-PAVERTRON, each optimized for different stone laying scenarios. Program 1 is the standard for laying stone layers from a cross joint pattern to a stretcher bond. Other programs cater to specific needs such as quick alignment, herringbone patterns, and calibration.
Detailed steps are provided for calibrating the HVZ-PAVERTRON, including setting the main clamping cylinder and adjusting hydraulic settings. The calibration ensures optimal tong speed and smooth operation. Errors during calibration can be reset to factory settings.
Instructions are given for laying concrete paving stones according to standards. This includes ensuring a standard joint width and using the ADV levelling device to prevent tilting during the laying process.
The document describes the sequence of operations for installing stone layers, emphasizing the importance of visibility and safety during the process. It includes steps for gripping, positioning, and releasing stone layers.
Recommendations are provided for optimizing the mechanized laying process, including transport logistics, stone configuration adjustments, and maintaining a clean construction site.
Regular maintenance is crucial for the device's functionality and safety. The document specifies maintenance intervals and tasks, such as checking and retightening screws and inspecting safety elements.
- Regular inspection and maintenance are crucial for optimal performance and longevity of the equipment. Key tasks include checking and lubricating moving parts, inspecting hydraulic systems, and ensuring all components are in good condition.
- Gripper jaws and sliding guides should be checked for wear and lubricated with Mobilgrease HXP 462. Hydraulic systems require regular checks for leaks, oil quality, and hose integrity.
- Common issues include stone layer breakage, stones falling out, and gripping failures. Solutions involve adjusting clamping settings, checking stone quality, and ensuring proper oil pressure.
- Repairs should only be conducted by qualified personnel. Regular expert inspections are mandatory, and compliance with legal and safety regulations is required.
- Devices must be disposed of by qualified personnel, adhering to national regulations for recycling components like metals and batteries.
- The warranty covers manufacturing defects for 12 months, excluding wear and tear. Compliance with EU Directives is confirmed through a conformity declaration.
Ferrari International S.p.A. expresses gratitude for choosing their hydraulic rotators, emphasizing continuous improvement and the right to modify equipment without prior notice. Users are advised to consult the technical department for specific conditions or uses.
Strict safety measures are outlined, including prohibiting equipment use without securing the work area and ensuring compliance with machine directives. Equipment should not be used to move loads over people, and servicing must occur with the machine stopped. Safety systems' efficiency is crucial, and only trained personnel should operate the equipment.
Employers must provide this manual to all relevant personnel. Operators must follow instructions diligently and report any deficiencies. The manufacturer disclaims responsibility for improper use, untrained personnel, negligence, unauthorized modifications, and non-compliance with safety rules.
The manual provides comprehensive information for safe and proper equipment usage, including technical aspects, operation, maintenance, and safety. It complies with directive 2006/42/CE and UNI 10893-2000 standards.
The hydraulic rotator is designed for crane boom installation, allowing the use of various equipment. Technical specifications for different models are provided, detailing static and dynamic loads, weight, pressure, rotation, torque, and oil flow.
Installation requires a compatible hydraulic system, and modifications should be performed by authorized personnel. Proper handling and transport procedures are outlined, emphasizing safety and the use of appropriate lifting equipment.
Proper use involves adhering to safety rules and ensuring the hydraulic system's fluid is at the correct temperature and viscosity. Improper use is strictly prohibited, and personal protective equipment (PPE) is mandatory.
Scheduled preventive maintenance is essential for safety, requiring equipment to be grounded and the machine stopped during operations. Maintenance ensures the replacement of worn parts before failures occur.
Regular lubrication of the pivot of the upper support of the rotator is essential. Weekly checks should be conducted on the upper support, shaft, hoses, and nipples to ensure there is no breakage. Annually, the tightening of bolts should be verified. It is recommended to use original spare parts for any replacements. Maintenance requiring disassembly should be performed by authorized technical personnel. The hydraulic fluid should comply with the DIN 51524 standard.
Overhauls must be conducted by specialized personnel using appropriate tools. Before any operation, ensure the machine's pressure is discharged and the equipment is disconnected to avoid danger or damage. Do not overload the rotator and ensure the hydraulic system is at operating temperature.
To order spare parts, identify the part and its position number on the assembly drawing, consult the table for ordering information, and complete the order form. Only original spare parts should be used to maintain equipment integrity. Record all maintenance and special operations in the manual for future reference.
For repairs or overhauls, contact FERRARI INTERNATIONAL S.p.A. for qualified personnel and tools. Technical service is available for information and advice on authorized service centers.
All overhaul and repair operations must be documented on the maintenance record form. A signed report by the technician should specify the work done and any equipment modifications or deficiencies.
Specifications for models FR 55 F/30 and FR 15 include details on rotation angle, maximum pressure, displacement, torque, axial load, weight, connections, and required oil flow for rotation. These specifications are critical for ensuring proper operation and maintenance of the equipment.
Detailed instructions on adjusting the side tension of the HVZ-PAVERTRON machine are provided, including steps for setting the side tension to the width of the stone layer using a socket wrench and ensuring equal values on both sides of the device. The document also describes the process of adjusting the height of the side tension to align with the center of the stone layer, emphasizing safety precautions to avoid hand injuries.
The side tension can be set to two modes: force and speed. Instructions are provided for switching between these modes by adjusting the hydraulic cylinder's position and securing bolts.
After setting the main and side tensions, the HVZ-PAVERTRON must be aligned horizontally or slightly inclined towards the machine side. This involves adjusting the length of the setting chains and securing them with locking pins.
The document outlines general safety precautions, such as avoiding closing the main tension with closed side tension to prevent damage. It also warns about the tipping risk when the carrier device's boom is extended too far. A functional and visual inspection is recommended before each use.
The HVZ-PAVERTRON offers various programs optimized for different stone laying patterns and conditions. These include standard cycles, speed adjustments, and specific configurations for herringbone patterns and heavy shifts.
Calibration involves setting the main tension cylinder to ensure full stroke and adjusting the hydraulic flow and pressure. The process includes a reset and specific steps to ensure the machine operates at optimal parameters.
The document emphasizes maintaining a uniform laying pattern and ensuring proper joint spacing. It advises against using a rubber hammer to adjust joints post-laying, recommending instead to slightly separate stones with the operator's shoes to achieve the desired joint size.
The laying cycle involves several steps, including lifting the HVZ-PAVERTRON, resetting the device, positioning the clamp over the stone layer, and executing a series of hydraulic movements to grip and release the stones. The document provides tips for efficient operation and ensuring the cycle is completed correctly.
- Optimize transport on-site to enhance the efficiency of mechanized installation.
- Position delivery packages near the installation edge to minimize transport and maximize efficiency.
- Ensure packages are stable and properly oriented for optimal access by machinery.
- Maintain a clean and organized site to save time and costs.
- Regular maintenance is crucial for device functionality and safety. Use only original spare parts to maintain warranty.
- Mechanical maintenance includes checking and tightening screws, inspecting joints, and lubricating moving parts.
- Hydraulic maintenance involves checking connections, replacing hydraulic fluid and filters, and inspecting hoses for damage.
- Common issues include stone misalignment and gripping problems, often due to incorrect settings or stone quality.
- Ensure proper device settings and consult manufacturers for specific pressure requirements.
- Repairs should be conducted by qualified personnel, followed by an expert inspection before resuming operation.
- Annual inspections by a qualified expert are mandatory, with immediate rectification of any identified issues.
- Devices must be decommissioned and recycled by qualified personnel, adhering to local regulations.
The warranty is valid only if the contractual and administrative provisions and the instructions in the manual are followed. It covers manufacturing and assembly defects for 12 months from the delivery date. It excludes labor, parts subject to wear, and costs for shipping and inspection if defects are not attributable to the manufacturer.
- Manufacturer Identification: The device is built according to EU directives applicable at the time of market introduction. A CE conformity declaration is issued by the manufacturer.
- Conformity Declaration: A conformity declaration is included with the manual, confirming compliance with Directive 2006/42 CEE.
- Safety Guidelines: The device must not be used until the work area is secured. It is designed for lifting and moving materials, and safety depends on the machine's safety systems.
The manual provides necessary information for proper use and safety. It includes technical aspects, operation, maintenance, and safety instructions. It must be read carefully before operating the device.
The hydraulic rotator is designed for mounting on a crane boom and allows the use of equipment like grabs and forks. It is equipped with hydraulic pipes connected as per symbols on the rotator.
Specifications for various models are provided, including static and dynamic load capacities, weight, pressure, rotation, torque, and recommended flow rate. Compliance with Directive 2006/42/CE and relevant standards is noted.
Handling requires suitable lifting equipment. The device must be securely fastened for transport and stored carefully due to its instability.
Catalog excerpts
Operating Instructions
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Operating Instructions 51400043 Translation of original operating instructions
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probst Contents
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We hereby reserve the right to make changes to the information and illustrations in the operating instructions.
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Description: Type: Order number: Electro-hydraulic installation clamp HVZ-PAVERTRON HVZ-PAVERTRON 51400043 Probst GmbH Gottlieb-Daimler-Straße 6 71729 Erdmannhausen, Germany [email protected] www.probst-handling.com The machine described above complies with the relevant requirements of the following EU directives: EC-machinery directive 2006/42/EC The following regulations and technical specifications were used: DIN EN ISO 12100 Safety of machinery - General principles for design - Risk assessment and risk reduction. DIN EN ISO 13857 Safety of machinery - safety distances to prevent hazard...
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UKCA-Declaration of Conformity / AS-Safeguarding of machinery UKCA-Declaration of Conformity / AS-Safeguarding of machinery Description: Type: Order number: Electro-hydraulic installation clamp HVZ-PAVERTRON HVZ-PAVERTRON 51400043 Importer (United Kingdom): Probst Ltd Unit 2 Fletcher House Stafford Park 17 Telford Shropshire TF3 3DG, United Kingdom www.probst-handling.co.uk [email protected] Importer (Australia): Probst Australia Pty Ltd Unit 32/1470 Ferntree Gully Road Knoxfield VIC 3180, Australia [email protected] www.probst-handling.com The object of the declaration described...
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2.1 Definition skilled worker / specialist Only skilled workers or specialists are allowed to carry out the installation-, maintenance-, and repair work on this device! for mechanic for hydraulics for pneumatics for electrics Skilled workers or specialists must have for the following points (if it applies for this device), the necessary professional knowledge. 2.2 Explanation of basic concepts Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will result. Hazardous situation! Identifies a potentially hazardous situation. If you do not avoid the situation, injury...
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probst 2.4 Safety Marking PROHIBITION SIGN Symbol Meaning Order-No. Size It is not allowed to stand under hanging loads. Danger to life! ■IS Danger of squeezing the hands! Touch only at handles. 29040367 205x30 mm Cleaning with a high pressure cleaner or water in the area of the cover is prohibited. Danger of short-circuit/electric shock to 29040839 70x55 mm electronic components. WARNING SIGN Symbol Meaning Order-No. Size REGULATORY SIGN Symbol Meaning Order-No. Size Each operator must have read and understood the operating instructions (and all safety instructions). Be sure that the fork sleeves...
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probstOPERATING INFORMATIONS Symbol Meaning Order-No. Size Carrier (excavator) requirements: Volume flow: min. 16, optimum 35 - 40, max. 80 l/min. Operating pressure: min. 170, optimum 200, max. 320 bar. minimum operating weight: 2.5 tonnes Volume flow: min. 16, optimum 35 - 40, max. 80 l/min. Operating pressure: min. 170, optimum 200, max. 320 bar. 2.5 Personal safety requirements Each operator must have read and understood the operating instructions (and all safety instructions). Only qualified, authorized personal is allowed to operate the device and all devices which are connected (lifting...
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probst 2.8 Function Control • Before every usage of the device check the functions and the working condition. • Maintenance and lubrication are only permitted when device is shut down! • Do not use the device, until all faults which can cause safety hazards are removed. • If there are any cracks, splits or damaged parts on any parts of the device, immediately stop using it. • The operating instructions must be available at the workplace every time. • Do not remove the type plate of the machine. • Unrecognisable information signs (such as regulatory or prohibition signs) must be replaced. • Check...
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Safety at installation work The manual guiding of is only allowed for devices with handles! The load must always be in the range of vision of the operator, during the transporting and laying operation. Do not lift any components off-centre, because that could fall down Set the stone layer carefully down Safety before rapidity While using the device be sure that there are no persons in the working area. Life danger! The use of the device is only permitted in proximity to the ground. Do not swing it over people’s heads! While using the device the stay of persons in the working area is forbidden....
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Check on the gripping quality of certain layers of paving stones For the secure function of the automatic cuber/the device the gripping quality of certain layers of paving stones has to be checked as follows: Take the number of blocks you want to grip. The blocks in main gripper direction have to face the ground. If the tower is falling, the blocks can fall out of the cube moving grab STAZ. main gripper direction If the tower is standing, the gripping quality is OK. Blocks have "feet" (for instance by torn paver moulds) Blocks have "bellies" (for instance by wet mixture) The sand in the gabs...
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probst 3 General 3.1 Authorized use • The device HVZ-PAVERTRON is universally suitable for laying all standard interlocking pavers on the market in conjunction with any carrier (mini-excavator, hydraulic excavator). • Two separate hydraulic control circuits are required from the carrier (excavator) to operate the device HVZ-PAVERTRON. • One layer of stone packages can be gripped and laid at a time using this device HVZ-PAVERTRON. The load capacities and nominal widths of the device HVZ-PAVERTRON must not be exceeded. • Only stones of perfect quality may be gripped; they must not have any ‘feet,...
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Battery (accumulator) The battery´s charging capacity should be checked before each use of the device. The HVZ-PAVERTRON is equipped with multi-platform battery technology. Therefore, 18V batteries from different manufacturers can be used with adapter plates for operating the device. For safe and correct charging of the various batteries, observe the operating instructions supplied with the batteries or the various chargers. If necessary, charge the battery with a suitable charger. Open the cover on the device upwards. Mount the charged battery in the appropriate adapter plate. To start the device,...
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