tip_300

tip_300

tip_300

Product catalog summary
Introduction
Temperature measurement in the rotor of an e-motor is crucial due to the high material costs, particularly for magnets. Accurate temperature measurement can prevent thermal damage, optimize power utilization, and improve control efficiency.

Specifications
The sensor module is extremely small with a diameter of 3mm and weighs less than 1g. It can withstand a maximum rpm of 40,000 at a 72mm radius, a maximum force of 63,000 G, and a maximum temperature of 300°C.

Advantages
  • No influence from electromagnetic disturbances or cooling oil.
  • No motor design modifications needed for sensor integration.
  • High adaptability to motor geometry and various sensor specifications.
  • Wireless integration on the stator, unaffected by high voltage in the winding.
  • High load capacity and reliability.

Applications
The system is applicable in automotive, avionics, shipping, energy, and train sectors.

Installation and System Components
Installation is easy and reliable due to the small sensor module and adhesive like Loctite 9492, 9497. The system includes a sensor module with an antenna and a reader with an antenna. It offers high flexibility through modularity, from Plug&Play to customized solutions.

Data and Interfaces
The system allows for readout and logging of temperature, comparison of measured and simulated temperatures, fault diagnosis, and system optimization. Interfaces include CAN, MOD, USB, COM Port, and Ethernet.

Support and Contact
Pro-micron GmbH provides 360° support from development to installation, including analysis, consulting, and support. Contact Dr. Stefan Mühlbauer at [email protected] for more information.
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Catalog excerpts

tip_300-1

ROTOR TEMPERATURE it‘s too important to guess it. WHY TEMPERATURE MEASUREMENT IN THE ROTOR? 71% of the costs of an e-motor are material costs, a significant part of it for magnets (rising trend) Our experiments show: the difference between the calculated and the actual temperature of the magnets was almost 20 Kelvin. Information about the temperature of the magnets is needed to ... thermal damage to the magnets in the rotor and thus enable the use of cheaper magnets. avoid maximize the power of utilisation (avoid derating) and minimize the (thermal) reserves. improve the accuracy of the control quality and thus increase the efficiency in the driving cycle. WHAT ONLY WE CAN DO: FROM THE TEST BENCH TO THE STREET In comparison to telemetric measurement systems: No influence on the measurement by electro-magnetic disturbances of the motor No influence on the measurement by cooling oil No modification of the motor design necessary for sensor integration adaptability to the geometry of the motor/ High various sensor specifications possible. Extension of the measurement concept to include measurement Easy to integrate on the stator due to wirelessness No problem with high voltage in the winding High load capacity and reliability Application field: Automotive, Avionics, Shipping, Energy, Train

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Kontaktperson: Dr. Stefan Mühlbauer [email protected] +49 8431 9560 844 High flexibility through modularity of the measuring system: from Plug&Play to individual solution 360° support: from development to production to successful installation, incl. analysis, consulting and support sensor module with antenna reader with antenna INSTALLATION OF SENSOR MODULES Easy and reliable installation thanks to: ... an extremly small sensor module diameter Ø 3mm weight < 1g ... the adhesive used e.g. Loctite 9492, 9497 Max. force: 63.000 G Max. temp.: 300°C reader antenna flexible sensormodule...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.