spike®_expertline

spike®_expertline

spike®_expertline

Product catalog summary
Overview: The document describes a monitoring system designed for process experts to optimize manufacturing processes and tools. It aims to enhance productivity, tool life, and quality while reducing costs and throughput times.
Key Features:
  • Optimizes process parameters and enables comparison and optimization of tools, cooling lubricants, and coatings.
  • Mobile and ready to use in less than 2 minutes with plug and play functionality.
  • Manual start and stop with spike®_trigger for force-based automatic measurement recording.
  • Compatible with Microsoft Windows and supports offline data analysis.
  • Handles up to 9 spikes and stores data in unencrypted .txt files for integration with existing software.
Technical Specifications:
  • Measurement rate up to 2.5 kHz with a maximum battery life of 16 hours in operation.
  • Latency ranges from 2.8 ms to 35 ms, with a standby battery life of 25 days.
  • Operates on ISM radio frequency band at 2.45 GHz with a reach of up to 5 meters.
  • Supports a maximum operating speed of 18,000 rpm and a balance quality of 2.5 G at 25,000 rpm.
  • Measurement accuracy is ±3% MBE with repeatability of ±1% MBE.
Applications:
  • Long-term diagnosis using spike®_trigger to detect sporadic process errors.
  • Quality assurance by optimizing rotational speed to avoid vibrations during grinding.
  • Tool life analysis and process analysis with small forces.
  • Wear analysis during grinding and measurement of bending moments during thread milling.
Contact Information: pro-micron GmbH, Gottlieb-Daimler-Str. 6, 87600 Kaufbeuren, Phone: +49 8341 9164 - 10, Email: [email protected]
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Catalog excerpts

spike®_expertline-1

Monitoring system for the process expert Wear per cutting edge Schleifen Threads Gewinden Threads Bohren Drilling Fräsen Milling Drehen Grinding Use to optimise processes and tools for flexible use out of the case • • • • • • Optimisation of process parameters Increase productivity & tool life Reduce tool costs Reducing throughput times Increase workpiece and tool quality Enables comparison and optimisation of: - tools - cooling lubricants - coatings Messeinheiten Axial force [N] Bending moment x/y [Nm] Temperature [C°] Ready to use in less than 2 minutes via plug and play Manual start & stop spike®_trigger - force-based automatic measurement recording in a defined range spike® application: new Tool Control Center 2020 Read 1.2 - without machine connection Software compatible with Microsoft Windows Absolute measurement values (axial, torsion, bending moment) Multi-spike® handling up to 9 spikes offline data analysis unencrypted storage of .txt files - integration into existing measurement/analysis software possible Technical data HSK SK / TC BT / BBT CAT Flange / Adapter Cylindrical shank Capto / VDI Max. battery life - operation Max. battery life - standby Radio frequency band Loading time Number of measuring channels Measured value resolution Suitable for cooling lubricants Indoor / Outdoor Firmware update Storage format Measuring ranges *²depending on the holder configuration *³for HSK-A 63 PG25 at defined ambient conditions *⁴ for a sleeve diameter of 62.5 mm pro-micron GmbH Gottlieb-Daimler-Str. 6 87600 Kaufbeuren Managing Director: Hubertus von Zastrow (CEO) Dr. Rainer Wunderlich (CT

 Open the catalog to page 1
spike®_expertline-2

Diagnostic system for Optimisation of processes and tools Identification of monitoring potential Long-term diagnosis using the spike®_trigger function - detect sporadic process errors With the help of spike® and the long-term diagnosis, sporadic process errors can be detected. You can analyse these conveniently afterwards. Afterwards, your process can be monitored inline with our spike®_easyinline. spike®_polar for assessing the forces on each individual cutting edge History of the last two trigger recordings and envelopes Display ToolLifePlot of trigger attempts with prewarning limit and alarm...

 Open the catalog to page 2

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.