- Catalogs
- pro-micron GmbH & Co. KG
- spike®_easyinline
spike®_easyinline
spike®_easyinline
- Machine-Integrated Solution: Provides seamless integration with machines for real-time monitoring of processes.
- Quality Control: Ensures 100% inline quality control by detecting wear on single cutting edges, asymmetric cutting edge engagement, and tool breakage.
- Tool Life Optimization: Automatic tool change based on wear, maximizing tool life usage.
- Chatter Mark Detection: Utilizes spike®_polar and spike®_kpi for detecting chatter marks during operations.
- Drill Run Detection: Capable of detecting drill run issues to prevent defects.
- Automated Measurement: spike®_trigger allows for automated measurement recording via M command with programmable start and stop commands.
- Data Management: Historical data retrieval is available, with raw data stored for up to 10 days and KPI database for up to 2 years.
- Measurement Rate: Up to 2.5 kHz.
- Battery Life: 16 hours in operation, 25 days in standby.
- Radio Frequency: Operates in the ISM band at 2.45 GHz with a reach of up to 5 meters.
- Operating Speed: Maximum of 18,000 rpm.
- Measurement Accuracy: ±3% MBE with repeatability of ±1% MBE.
Catalog excerpts
Monitoring system in series production Wear per cutting edge Fräsen Milling Schleifen Grinding Gewinden Threads Bohren Drilling Drehen Turning Use in automated series production with machine connection for monitoring individual critical processes • • • Machine-integrated solution 100% inline quality control Single cutting edge wear detection during milling and detection of asymmetric cutting edge engagement (runout) with the spike®_polar and spike®_kpi Wear-based automatic tool change - use of full tool life Chatter mark detection with the spike®_polar and spike®_kpi Drill run detection Detects tool breakage Bending moment x/y [Nm] Temperature [C°] *1spike®_inspindle ist nur bei unseren Partnern Grob und DMG Mori erhältlich spike®_trigger - automated measurement recording via M command Programmable start and stop commands spike® application: Tool Control Center Detection of up to 16 spike® mounts Parameterisable (energy, measuring rate, radio security) Automatic radio channel search Multi-user capability in own network Historical data retrieval (raw data up to 10 days / KPI database up to 2 years) Machine connection • Read-input: 4 x digital • Ethernet connection • Profibus read-output: 8 x analog (4 x I / 4 x U) Technical data Measurement rate*2 Max. battery life - operation Max. battery life - standby Radio frequency band Loading time Number of measuring channels Measured value resolution Suitable for cooling lubricants Indoor / Outdoor Firmware update Storage format Measuring ranges *²depending on the holder configuration *³for HSK-A 63 PG25 at defined ambient conditions *⁴ for a sleeve diameter of 62.5 mm pro-micron GmbH Gottlieb-Daimler-Str. 6 87600 Kaufbeuren Managing Director: Hubertus von Zastrow (CEO) Dr. Rainer Wunderlich (CTO)
Open the catalog to page 1
Monitoring system for use in the automated series production Ensuring the surface quality High surface quality with maximum use of tool life with spike®_kpi State Tool spike®_kpi analyses the data obtained and evaluates it automatically in order to analyse the condition of the tool, for example. This means that a worn tool can be replaced before the cutting edge breaks and still make full use of the tool life. Cutting edge breakage Wear monitoring Automatic tool change during milling before cutting edge breakage with the spike®_tool_life_graph Automatic tool change when reaching the wear limit...
Open the catalog to page 2All Pro-micron GmbH & Co. KG catalogs and technical brochures
tip_3002 Pages
spike®_expertline2 Pages
spike®_assistline2 Pages
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