HIPPS
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ROCON HIPPS CATALOGUE PRO CONTROL VALVE ACTUATION 8t CONTROL High Integrity Pressure Protection System

ProControl is an independent highly flexible versatile and professional company specializing in the manufacture and supply of complete valve actuation. Our customers can rely on many years of industry experience and dedicated service, our products have been designed to meet tomorrows requirements in order to achieve maximum efficiency, safety and reliability. From our factory located in Castell’Arquato, ProControl personnel have built up a sound and strong reputation in being able to supply first class support to our clients, by offering innovative solutions and designs for all...

ProControl GMBH factory in Landau-Pfalz, Germany ProControl srl Headquarter in Italy

INCREASED MARKET DEMAND OF HIGH INTEGRITY PRESSURE PROTECTION SYSTEM HERE’S WHY ECONOMIC REDUCE OPEX (operational expenditure) reduced time spent in test of relief valves REDUCE DIRECT COSTS reduced of weight for pipeline and vessel downstream the system SAFETY TOTAL PREVENTION no possibility of downtime due to overpressure on every kind of downstream package REDUCE the dangerous effect in case of lack of containment to people, environment and assets ENVIRONMENTAL RESPECT IPCC (Intergovernmental Panel on Climate Change) directives within EC and EPA REDUCE significantly lifecycle emissions:...

Protection Analysis Choosing a ProControl HIPPS means: • Increased plant reliability • Certified safety integrity level knowledge and experienced engineers at clients disposal • Third party SIL assessment certification and safety analysis report • A unique partner acting as a single source responsible for the whole system. • Specifically engineered actuators certified SIL3 with a unique integrated quick exhaust valve complete with adjustable end of stroke damper device in order to ensure fast acting stroking times and valve drive train protection. • Unlimited valve torque and thrust...

ELECTRONIC HIPPS System Overview A High-Integrity Pressure Protection System (HIPPS) is a safety instrumented system (SIS) designed to prevent over-pressurization in gas, chemical and oil refinery plants. The HIPPS acts as a barrier between a high-pressure and a low-pressure section of an installation, shutting off the source of the high pressure before it exceeds the system design pressure, thus preventing loss of containment through rupture (explosion) of the line or vessel. The loss of containment can result in: • impact to human life and the environment, when flammable, explosive, or...

Procontrol is a HIPPS system integrator, not only a manufacturer of specially designed HIPPS actuators and related control systems. Together with our partners, who count on many years of experience in the Oil & Gas sector, we are able to supply ultimate integrated customized solutions to meet our clients requirements. The complete HIPPS system consists of the following main components: • ProControl Actuators (Hydraulic & Pneumatic, Quarter turn or Linear - SIL 3 Certified) • Valves (Ball, Gate - SIL 3 Certified) • Logic Solver (Programmable or Solid State - SIL3 or SIL 4 Certified) •...

CHOOSE APPLICABLE SOLUTION THAT TICKS YOUR BOX PROS PROCONTROL ELECTRONIC HIPPS √ Not dependent field initiator location √ 2oo3 pressure sensing voting logic √ Interlocking manifold with √ Automatic voting logic selection (2oo3 --> 1oo2) √ Automatic & scheduled partial stroke test √ Complete array of diagnostics CONS √ More complex arrangement √ Higher TCO (Total Cost of Ownership) PROCONTROL MECHANICAL HIPPS PROS √ Standalone assembly √ Simpler & indipendent operation √ Fit for purpose / plug & play √ Integrated pressure sensing / logic solver √ No electrical wiring √ Lower TCO (Total Cost...

MECHANICAL HIPPS System Overview Procontrol is a HIPPS system integrator, not only a manufacturer of specially designed HIPPS actuators and related control systems. Together with our partners, with many years of experience in the Oil & Gas sector, we are able to supply ultimate integrated customized solutions to meet our clients requirements. The complete HIPPS system consists of the following main components: • ProControl Actuators (Hydraulic & Pneumatic, Quarter turn or Linear - SIL 3 Certified) • Valves (Ball, Gate - SIL 3 Certified) • Power supply : hand pump in self-contained execution...

Actuator Type Quarter Turn PNEUMATIC, HYDRAULIC OR ELECTRO-HYDRAULIC

Fabricated entirely from carbon steel Totally enclosed weatherproof housing - IP67M Scotch yoke mechanism to suit valve torque requirements High pressure carbon steel hydraulic cylinder suitable for supply pressures up to 400 bar design Pneumatic carbon steel cylinder (option stainless steel upon request) Carbon steel piston with dynamic floating O-ring seals coupled with lubricating piston guide rings Carbon steel spring cartridge with safety facility which allows safe installation and removal of the whole cartridge assembly AISI 316SS mechanical position indicator (fully sealed IP67M to...

Actuator Type Linear PNEUMATIC, HYDRAULIC OR ELECTRO-HYDRAULIC

Fabricated entirely from carbon steel High pressure carbon steel hydraulic cylinder suitable for supply pressures up to 400 bar design Pneumatic carbon steel cylinder (option stainless steel upon request) Carbon steel piston with dynamic floating O-ring seals coupled with lubricating piston guide rings Carbon steel spring cartridge with safety facility which allows safe installation and removal of the whole cartridge assembly Visual position indicator directly connected to the valve stem showing actuator / valve full linear stroke 17.4 PH stainless steel piston rod, which prevents corrosion...

VALVES BALL OR GATE TOP ENTRY TRUNNION MOUNTED BALL VALVES KEY FEATURES • • • • • • • • • Design: 1 Piece cast or forged body with bolted bonnet Size/Class: ANSI/ASME class up to 4500 Sizes from 1/2” to 56”according to API 6D Sizes from 1”1/13 up to 21”1/4 according to API 6A (up to 15000) Special bore diameters and/or design pressures available upon request Trim Construction: Direct Trunnion with Floating Seats Ball/Seat Sealing: Spring Energized Seats, Soft seal with Thermoplastic Seat Inserts or Metal to Metal seal with Hardfaced Ball and Seats, Single or Double Block & Bleed...