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Product data sheet HCT 1000

Product data sheet HCT 1000

Product data sheet HCT 1000

Product catalog summary
Overview
The Hydro-Trans Thermal Conductivity Transmitter is designed for thermal conductivity detector-based applications in the process control industry. It features a flameproof enclosure and is suitable for harsh outdoor environments. The transmitter can detect various gases such as H2, He, N2, Ar, and CO2 in binary or multi-component mixtures.

Key Features
  • Unique, long-life, solid-state thermal conductivity (TC) sensor design.
  • No reference gas requirements.
  • Temperature-controlled TCD for stability over a wide temperature range.
  • Flameproof and weatherproof housing for hazardous areas.
  • Linearized 4-20 mA signal output.
  • Compact and easy to install.

Applications
  • Power plants: H2 purity analysis in turbine generator purge gas.
  • Petrochemical plants: H2 purity analysis in recycle gas streams and tail gas treatment.
  • Air separation plants: Bulk gas purity monitoring.
  • Heat treating: Monitoring annealing furnace blanket gas.
  • Electrolysis: H2 purity analysis in O2.
  • Fuel cell development: Methane feed gas purity analysis.

Sensor Operating Principle
The sensor measures gas concentration using the thermal conductivity coefficient between a hot surface resistor and an ambient temperature reference resistor.

Sensor Description
The sensor includes an integrated heater on a thin insulating membrane with resistors for heating and temperature measurement. It compensates for ambient temperature changes and reacts to gas density differences.

Technical Specifications
  • Ranges: Customer specified.
  • Accuracy: ±2% at constant temperature; ±5% over 0-50°C.
  • Response time: Less than 30 seconds at 300 ccm flow rate.
  • Operating temperature: 0 to 50°C.
  • Signal output: 4-20 mADC, linear with gas concentration.
  • Materials: Nickel plated brass block, stainless steel tubing.
  • Max load impedance: 700 Ohms.
  • Sample gas flow rate: 0.4 to 2 l/min recommended.
  • Area classification: Flameproof enclosure, ATEX certified.

Warranty
The instrument is warranted for 1 year against defects in material or workmanship. Specifications are subject to change without notice.
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Catalog excerpts

Product data sheet HCT 1000-1

Hydro-TransThermal Conductivity TransmitterProcess Online Gasanalyzer The Model HydroTransmitter resets the standard for thermal conductivity detector-based applications within the process control industry. As a flameproof enclosure transmitter, packaged within a rugged, weatherproof housing, the HydroTrans is suitable for use in harsh, hazardous outdoor environments. Using a novel, solid-state thermal conductivity sensor, this cost-effective transmitter can be configured to detect H2, He, N2, Ar, CO2 or a number of other gases of interest in binary or multi-component sample gas mixtures. © Features of the analyzer • Unique, long-life, solid-state, TC sensor design • Temperature controlled TCD providing excellent zero and span stability over a wide temperature range • Flameproof enclosure design allowing for use in hazardous areas • Robust, weatherproof housing suitable for outdoor installations • Linearized 4-20 mA signal output • Small, space-saving, compact design © Applications • Power plant: H2 purity analysis on turbine generator purge gas • Petrochemical plant: H2 purity analysis on H2 / HC recycle gas streams, redesulfurization, and tail gas treatment processes • Air separation plant: Bulk gas purity monitoring and welding / diving / cal gas cylinder verification • Heat treating: Annealing furnace blanket gas monitoring • Electrolysis: H2 purity analysis in O2 • Fuel cell development: Methane feed gas purity analysis and reformer efficiency © Sensor operating principle The thermal conductivity sensor measures the concentration of a specific gas between a hot surface resistor and an ambient temperature reference resistor using the thermal conductivity coefficient of the gas itself. © Sensor description The sensor structure consists of an integrated heater located on a thin electrical and thermal insulating membrane. Two thin film resistors are used for heating and measuring the temperature of the membrane. Two resistors are integrated on the silicon beside the membrane for the compensation of the ambient temperature changes. Gases which have a lower density than air (CH4) cause a decrease on the surface membrane temperature. On the other hand, gases with densities heavier than air (CO2) increase the temperature of the measuring resistor. • Stable long term operation • Physical method for gas concentration measurement

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Product data sheet HCT 1000-2

Ranges: Accuracy: Customer specified ±2% of full scale at constant temp; ±5% of full scale over 050° C Response time: 10-90% in less than 30 seconds with a flow rate of 300 ccm Instrument is warranted for 1 year against defects in material or workmanship NOTE: Specifications and features will vary with application. The above are established and validated during design, but are not to be construed as test criteria for every product. All specifications and features are subject to change without notice. System operating temperature: Sensor type: Silicon micro-machined thermal conductivity sensor...

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