1. Catalogs
  2. Priorclave
  3. PLANNING YOUR AUTOCLAVE INSTALLATION
video corpo

PLANNING YOUR AUTOCLAVE INSTALLATION

PLANNING YOUR AUTOCLAVE INSTALLATION
1 / 13 PagesView full catalog

PLANNING YOUR AUTOCLAVE INSTALLATION

Product catalog summary
Introduction
This document by Priorclave Ltd offers guidance for architects and building services professionals on planning, siting, and installing autoclaves, especially in new builds or major refurbishments. It emphasizes the importance of considering location and service provisions due to changes in specifications and legislation.
General Considerations
  • Maintenance Access: British Standard 2646 suggests 1 metre of clear space around autoclaves for service access, with a minimum of 500mm acceptable. Pipe connections should allow easy disconnection.
  • Heat Emission: Autoclaves emit heat; installation in air-conditioned areas is recommended, with heat output calculated as one-third of the total heater power.
  • Steam Emission: Proper installation should prevent steam emission during operation, though some may occur when the door is opened.
  • Floor Loading: Consider the weight of the autoclave and additional weight from water during hydrostatic pressure tests.
  • Extractor Hoods: Recommended to minimize steam and fume emissions, with a minimum size of 1 metre square.
Drainage and Exhaust Gas Ventilation
  • General: Autoclaves processing laboratory waste require a drainage connection as per British Standard 2646, with a sealed discharge system to prevent steam dispersion.
  • Multiple Autoclaves: Each autoclave requires individual drainage and vent services to prevent cross-flow of effluent.
Other Services
  • Steam Supply & Connection: Proper connections are emphasized for steam and steam/electric models.
Water Supplies and Backflow Prevention
  • Regulations: Compliance with the Water Supply (Water Fittings) regulations 1999 is necessary for autoclaves with automatic water fill systems and water-cooled condensers.
Provision of Space and Access for Accessories
  • Space considerations for autoclaves with drain condensers and exhaust filtration are discussed.
Delivery and Access
  • General Considerations: Guidelines for measuring access and delivery options, including standard and specialist delivery, are provided.
Installation Requirements
Ensure pipes exiting the autoclave are insulated to prevent heat hazards. Delays and additional charges may occur if services are unavailable at installation commencement. Full instructions are in the manual.
Delivery and Access
Consider the delivery route for new autoclaves, especially if replacing older units. Priorclave offers site surveys to assist with planning. Protect floors and interiors during delivery. Use appropriate equipment for moving autoclaves to prevent damage.
Measuring for Access
Use 1:1 scale templates to assess access routes. Remove protruding parts for easier delivery if necessary.
Standard Delivery
Delivered by air-sprung van with a tail-lift, requiring clear access and a flat route. Smaller autoclaves are easier to deliver but still require careful planning.
Specialist Delivery
Available for larger autoclaves or difficult access, involving additional charges and a site survey.
Two-Stage Removal and Delivery
Priorclave can arrange removal of old autoclaves before new delivery, facilitating refurbishment work.
Safety
Delivery personnel are trained and equipped with safety gear. Additional safety measures require prior notification. Purchaser's staff should not assist unless properly equipped.
Liability
Priorclave is not liable for costs due to access issues unless a site survey is conducted by them. They provide guidance in good faith but accept no liability for errors or omissions.
See more

Catalog excerpts

PLANNING YOUR AUTOCLAVE INSTALLATION-2

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 Maintenance access It is stipulated by British Standard 2646 that autoclaves should have 1 metre clear space all round toallow for service access, but we recognise that this can be difficult to provide. At minimum we would recommend a minimum of 500mm clear space all round. If it is not possible to provide this all round itmay be acceptable to provide space to one side only provided the autoclave service connections...

 Open the catalog to page 2
PLANNING YOUR AUTOCLAVE INSTALLATION-3

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 General Autoclaves used for processing laboratory waste must be provided with a drainage connection asdescribed below. This is a requirement of British Standard 2646. A connection will also be required ifthe autoclave is fitted with any freesteaming or vacuum options. The hazard groups below are asdefined by the Advisory Committee on Dangerous pathogens as published in Categorisation ofPathogens According to Hazard...

 Open the catalog to page 3
PLANNING YOUR AUTOCLAVE INSTALLATION-4

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 o C. In the case of autoclaves with pulsedfreesteaming, vacuum drying, and vacuum cooling it may be advisable to fit a drain condenser to coolthe autoclave discharge, and condense the steam.The drain and vent pipe should be in place prior to commencement of installation by Priorclave. It willthen be possible to make connections from the autoclave directly into the drainage services provided.The point where connection...

 Open the catalog to page 4
PLANNING YOUR AUTOCLAVE INSTALLATION-5

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 Exhaust filtration If levels of containment of effluent greater than those described above are required it is possible to fitan exhaust filtration system. In such cases all deliberate discharge from the autoclave vessel is passed through a filter with a validated absolute removal capability to particles sizes of 0.01 micronsin gas, and 0.2 microns in liquid. Depending on specification filter mediums are either of the...

 Open the catalog to page 5
PLANNING YOUR AUTOCLAVE INSTALLATION-6

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 Page6 of 13 valve is operating. Under no circumstances must any isolating valve be fitted to the safety valvepipework. External pipework must be designed to be self draining, and under no circumstancesshould water be able to collect in a trap, which could freeze in cold weather. See also BS3970 part 11990, sections 7.2.4 and 7.2.5. >

 Open the catalog to page 6
PLANNING YOUR AUTOCLAVE INSTALLATION-7

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 Autoclaves with water tanks and drip trays A separate drain is required for the connection of water tank and drip tray outlets. This may be acommon connection to the same drainage system as above, but in such cases a sufficient level ofisolation (such as a deep trap) is required to prevent the cross flow of steam between the drains.The drip tray and water tank overflow can be connected to an open tundish if desired....

 Open the catalog to page 7
PLANNING YOUR AUTOCLAVE INSTALLATION-8

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 Steam Supply & Connection - Steam and steam/electric models The autoclave requires a dry saturated steam supply regulated to approximately 3 bar/43psig,supplied via a 100 mesh strainer. A suitable pressure reducing valve should be provided along with 2x 100mm pressure gauges showing regulated and unregulated pressure, these should be located within view of the intended site of the autoclave. A condensate trap set should...

 Open the catalog to page 8
PLANNING YOUR AUTOCLAVE INSTALLATION-9

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 Page9 of 13 >

 Open the catalog to page 9
PLANNING YOUR AUTOCLAVE INSTALLATION-10

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 Electrical supply The electrical supply as per the required specification should be terminated in an industrial socket toBS 4343 (IEC/EN 60309-2) which should be located on the wall to the rear of the autoclave within 2metres of the connection to the autoclave. The socket should be of the 3P + N & E type rated at 16,32 or 63 Amps dependent upon the autoclave specification. If not provided as part of the industrialsocket...

 Open the catalog to page 10
PLANNING YOUR AUTOCLAVE INSTALLATION-11

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 General All water supplies should be terminated on the wall to the rear of the autoclave, at a point within onemetre of the point of connection to the autoclave. (See installation drawing.)In hard water areas it will be necessary to use softened water for the supplies to the autoclave toprevent scaling of the autoclave vessel and heating elements. Hard water can also reduce the lifespan of liquid ring vacuum pumps...

 Open the catalog to page 11
PLANNING YOUR AUTOCLAVE INSTALLATION-12

This document is the intellectual property of Priorclave Ltd, it is company confidential and must not be copied in full or part, orcommunicated to any other party. Issue 9 31/10/05 Provision should be made to guard or insulate pipes exiting the autoclave where these maypresent a heat hazard. If the services described above are not available on the day of commencement of installation it maynot be possible to complete the installation as scheduled.Charges for repeat visits may be incurred if it is necessary to re-install to modified services. Full installation instructions can be found in the autoclave...

 Open the catalog to page 12
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.