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Case study - Static mixers for food homogenization

Case study - Static mixers for food homogenization

Case study - Static mixers for food homogenization

Product catalog summary
Introduction
PRIMIX sanitary mixers are utilized in the food industry to homogenize product flows, ensuring a uniform composition and stable temperature measurements. These mixers are designed to improve operations and profitability by being CIP suitable, providing reliable measurements, and requiring no maintenance.

Background
In liquid food production plants, large heat exchangers are often used for heating or cooling. However, due to product viscosity, laminar flow patterns can occur, leading to non-homogeneous product composition. This can complicate process control and cause quality issues, as seen in industries like tomato ketchup, ice-cream, and chocolate.

The Challenge
The main challenge is to design a static mixer that can homogenize product flow while offering optimal cleaning capabilities.

Design
The static mixer housing is designed according to common food industry practices, with couplings specified based on requirements. The element-chain is removable for inspection and is electro-polished, with several retention methods available. The surface roughness of the mixer is typically below Ra < 0.8µm.

Solution
A PRIMIX static mixer is installed directly after the heat exchanger. The type and number of mixing elements are determined by PRIMIX engineers based on the specific application. The mixer’s cleanability is ensured through round element edges, electro-polished mixing elements, and a removable element chain.
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Catalog excerpts

Case study - Static mixers for food homogenization-1

FOOD HOMOGENIZATION STATIC MIXERS Ways to improve operations and profitability PRIMIX sanitary mixers can be used to homogenize product flows in the food industry to ensure a homogeneous composition or stable temperature measurement. THE RESULT • CIP suitable • Reliable measurements • Maintenance free

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Case study - Static mixers for food homogenization-2

Background In many production plants for liquid food products large heat exchangers are used for cooling or heating of the products. Due to the viscosity of the product, laminar flow patters can occur resulting in a non homogeneous composition of the product. This results in difficult process control or quality problems. Examples can be found in tomato ketchup lines, in ice-cream preparation or in the chocolate industry. The Challenge Design a static mixer to homogenise a product flow combined with optimal cleaning possibilities. Design The housing of the static mixer is designed according common...

 Open the catalog to page 2
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