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Texas-style

Texas-style

Texas-style

Product catalog summary
Introduction
Special Products & Mfg. Inc. (SPM), based in Rockwall, TX, has embraced fully automated sheet metal fabrication to enhance its production capabilities. The company, founded in 1963, has consistently invested in advanced technology to maintain competitiveness.

Automation Strategy
SPM's strategy to integrate automation was driven by the need to reduce manual labor and increase efficiency, especially after the economic downturn post-9/11. The company selected Finn-Power's Shear Genius Flexible Manufacturing Cell for its automation needs, which was installed in early 2004.

Shear Genius System
The Shear Genius system is designed to transform full-sized sheets into finished parts with minimal human intervention. It offers significant reductions in manufacturing time (by 60%) and material costs (by 15-20%). The system's modularity allows for gradual integration of additional features like sorting and stacking as needed.

Key Features
  • Integrated Right-Angle Shear: Enhances part quality and production speed while reducing waste and secondary operations.
  • Auto-Index & Multi-Tool: Increases tool availability and reduces setup time, enhancing productivity.
  • Modularity: Allows for phased implementation of automation components, providing flexibility for diverse manufacturing needs.


Market and Materials
SPM serves a diverse range of industries, including electronics, telecommunications, medical, and more. The materials processed include various types of steel, aluminum, stainless steel, brass, copper, and plastics.

Future Developments
SPM plans to further streamline its operations with the opening of a new plant in 2006, incorporating a linear manufacturing flow and the Finn-Power Material Management System to optimize resource use and reduce labor.

Partnership with Finn-Power
SPM values its relationship with Finn-Power, citing the company's responsiveness and support as critical to its operational success. The partnership is expected to continue as both companies advance in technology and automation.
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Catalog excerpts

Texas-style-2

metal forming Automated fabrication comes with its own Texas accent With Finn-Power as its trusty sidekick, company easily corrals finished parts verything seems to be bigger in Texas. And when Special Products & Mfg. Inc. (SPM), located in Rockwall, TX, recently decided to enter the world of fully automated sheet metal fabrication, it did so in a big way. Not that automation is anything new to the company. From its founding in 1963, SPM has taken pride in its commitment to procuring the latest technology and equipment. Second-generation owners Rob Grand-Lienard, president, and Ed Grand-Lienard,...

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Texas-style-3

metal forming With the Shear Genius concept, the objective is to provide one machine capable of transforming a full-sized sheet into finished parts. As loading, punching, and shearing of parts become automated, the result is finished parts with a dramatic reduction in scrap and manual labor while increasing profitability. sheet into finished parts. These parts can be moved to final production stages for immediate integration directly into final product assembly. The Shear Genius accomplishes all of this with minimal floor space–approximately 30 feet (nine meters). Shear Genius functions with sophisticated...

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Texas-style-4

used SG cells. One is in operation and the other is in storage awaiting opening of the new plant. When the new plant comes on stream in early 2006, SPM hopes to reorganize its manufacturing with a linear manufacturing flow; reduce the number of redundancies such as shipping, receiving, material handlers, etc., and reap the benefits of the Finn-Power Material Management System. “We will have the three Shear Ge Special Products Mfg. Inc. provides precision metal fabrication and mechanical assemblies to such industries as electronics/ semiconductor, telecommunications, cash delivery, medical, postal and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.