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PRIMA POWER
Shear Genius® SGe 5

Shear Genius® SGe 5

Product catalog summary

Introduction
The Shear Genius SGe5 by Prima Power is an advanced machine designed for integrated punching and shearing, offering significant savings in fabricating middle to small format materials. It has been proven effective in over 2,000 applications since its introduction in 1987.

Key Features and Benefits

Eliminates the need for pre-cutting and separate shear units, improving material usage and reducing waste.
Enhances part quality by eliminating nibble marks and ensuring fast, accurate, and reliable shearing.
Facilitates automation, reducing manual work and labor costs.
Reduces noise and tool wear due to fewer punching hits.
Offers low operation and maintenance costs, resulting in superior manufacturing economy.

Technology and Operation

Equipped with a modern 9” touch screen operating system, NC Express programming system, and Tulus® cell control for seamless operation.
Features a high-performance servo-electric punch press with 70 and 230 kN force, and a flexible turret accommodating up to 250 tools.
Utilizes servo-electric technology for speed, accuracy, and energy efficiency.
Includes automatic tool length measurement and programmable clamp setting for efficient operation.

Technical Specifications

Ram force: 170 and 230 kN
Maximum tools in turret: 250 pcs
Hit speed: up to 700 hits/min
Material thickness: up to 8 mm for aluminum, 8 mm for mild steel, and 8 mm for stainless steel
Max sheet size: 2,500 mm x 1,250 mm
Floor space: 42 m²
Weight: approximately 14,000 kg

Automation and Flexibility

Automatic loading equipment allows for long periods of unmanned operation.
Wide range of options for punching unit and material handling to increase automation levels.

Conclusion
The Shear Genius SGe5 is a versatile and efficient solution for modern manufacturing needs, offering enhanced productivity, reduced costs, and improved component quality.

Catalog excerpts

The Bend The Combi The Laser The Punch The System The Software Shear Genius® SGe5 – punching and shearing made easy to adopt

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New Shear Genius® SGe5 – major savings in fabricating middle / small format material Championed by Prima Power since 1987, and with productivity and performance proven in more than 2,000 applications, the Shear Genius® concept of integrated punching and shearing brings major savings. Punch + Shear = Superior manufacturing economy - no need for pre-cutting / pre-cut sheets – no need for separate shear units - better material usage – more parts fitted in same nest - no skeletons – less material waste,easier waste handling - no nibble marks in components – better part quality - shearing is fast,accurate...

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Servo-electric technology – speed,accuracy and economy Wide range of options Both punching and right angle shearing are servoelectric. High performance values and excellent accuracy are achieved using only a fraction of the energy required by other technologies. Punching properties include automatic tool length measurement, optimization of stroke length and easy adjustment of the punching stroke, all making set-ups faster and operation easy. The basic SGe5 is ready to produce the most intricate components – in one-piece production using only the punching capacity, or in serial production. The...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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