The Bend The Combi The Laser The Punch The System The Software Shear Brilliance – outstanding productivity

Shear Brilliance – outstanding productivity The integrated punching-shearing concept has been championed by Prima Power since 1987 and more than 2,000 integrated punching-shearing cells have been installed all over the world. The inherent benefits of the process have translated into superior manufacturing economy in most varied applications where Shear Genius® and Shear Brilliance are used as independent cells or as key units of larger manufacturing systems. Process benefits: 1. Automated flexible fabrication – less manual labour, higher throughput 2. Savings in raw material – no skeletons, less...

Shear Brilliance highlights: 1. Loading in masked time – more production time available 2. Hit speeds up to 1,300 hpm – fastest hit rate available for fabricating full format sheets 3. 3,100 mm common working area – punching and shearing without repositioning 4. More force (35 tons) – Complicated contours with one hit 5. High tooling capacity – huge savings in set-up times, flexibility in production 6. Supreme positioning speed, accuracy and precision – Time savings and improved quality during processing Other inherent benefits of modern servo-electric technology are operation economy due to...

Outstanding productivity – how? 1. In loading the production time is maximized due to loading in hidden time. 2. Fast and extremely accurate positioning with linear drives. Positioning is very fast, which again saves production time. In the same process using linear drives you gain more precision, which is always a valuable quality factor. 3. A lightweight and rigid composite construction allows coordinate table length of 4,070 mm and this, in turn, 3,100 mm punching-shearing without repositioning. The lightness of the coordinate table increases speed. 4. 1,300 hpm is the fastest full format...

The Shear Brilliance concept allows supreme versatility in tooling, with the possibility of having up to 576 tools simultaneously in turret Now the recently introduced high-quality Prima Power too- ling range can also be chosen. Main technical data - Servo-electric Shear Brilliance - Sheet size of raw material 3,100 mm x 1,565 mm - Positioning speed max. 210 m/min - Brush tables, max. load 250 kg - Servo-electric punching and shearing cell Turret up to 576 tools or 124 index tools in turret with Multi-Tools®

Flexible, modular automation Shear Brilliance can be integrated with other machine cells e.g. an automatic bending cell, to become heart of a Flexible Manufacturing system PSBB. Prima Power flexible and modular range of automation ensures optimal solutions to utilize the massive production capacity provided By Shear Brilliance. Automatic material handling and storage capacity storages enables long unmanned operating times for lower system operation cost. A COMBO storage allows long automatic production runs, especially with an STS stacking system integrated with the cell. And automation is not...

With Tulus® software the process is at your fingertips The Tulus® software family developed by Prima Power is a powerful tool for managing the entire PSBB process. It consists of several modules. Tulus® Cell Tulus® Cell is a machine user interface which controls machine operation, tools, machining order and sorting of the finished parts. Tulus® stacking & sorting management Tulus® calculates automatically the part positions on the pallets and in the boxes and the times at which the parts must be removed from the stacking areas manually or, in the storage connection, automatically. Cassette changes...

408GB/Oct2014 © Prima Industrie Group / Subject to changes without prior notice