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Punch Genius

Punch Genius

Punch Genius

Product catalog summary
Punch Genius Overview
Prima Power's Punch Genius is a new-generation turret punch press designed for enhanced productivity and ease of operation. It features numerically controlled, servo-electric axes for energy efficiency, low maintenance, and high-speed operation. Key productivity elements include large tool capacity, a wide range of tools, and quick setup changes.

Design Philosophy
The Genius series is based on customer feedback, offering compact machines with high productivity and compatibility with automation solutions. It is available in two performance levels: PURE, which is cost-effective, and DYNAMIC, which offers superior productivity.

Usability and Control
The machine is operated via a modern control unit with a touch screen panel, using the Tulus® user interface for easy setup and work queue management. The NC Express™ programming system integrates with Tulus® for comprehensive reporting and ERP system linkage. Ergonomics and user-friendliness are prioritized.

Tooling and Features
The Intelligent Ram shortens tool change times and increases tool capacity. The machine supports up to 384 standard or 128 index tools, with options for special tools like tapping and forming. The setup is facilitated by a graphical tool library, and options include automatic tool lubrication and vacuum-assisted scrap removal.

Automation and Reliability
Automation options include the Compact Express loading/unloading device and the LST loading and stacking system. The SU sorting unit automates small part sorting. Reliability is enhanced with an optional hole check system for 24/7 operations.

Technical Specifications
The Punch Genius models vary in sheet size, punching force, speed, and tool capacity. The PG1225, PG1530, and PG1540 models offer different dimensions and capabilities, with maximum sheet thickness of 8 mm and weight of 250 kg. Average power consumption is 4 kW.

Conclusion
The Punch Genius series offers a versatile and efficient solution for modern manufacturing needs, with advanced features and automation capabilities to enhance productivity and reduce costs.
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Catalog excerpts

Punch Genius-1

Prima Power The Bend The Combi The Laser The Press The Punch The Shear The System The Software

 Open the catalog to page 1
Punch Genius-2

Punch Genius – new-generation turret punch press Prima Power has gathered experience in the development of turret punch presses since early 1980's, and while modern solutions are very different and the level much has, the targets have remained constant: always more ease of operation and higher productivity. A modern turret punch press uses numerically controlled, servo-electric axes, which provides outstand- ACCESSIBLE Easy to use and monitor INTELLIGENT RAM More tools in turret and shorter tool change times SCRATCH FREE Vertically moving brushes prevent the scratching of sensitive materials...

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Punch Genius-3

The Genius philosophy Prima Power is bold enough to name the new machine series Genius because it is extensively based on our customers' experience and wishes. We wanted to fulfill these expectations with Punch Genius, a compact machine with a small footprint, offering productivity, operation convenience and compatibility with a number of automation solutions. Two performance levels The new Genius series has models on two complementary performance levels. PURE meets all the targets set for an attractively priced, yet efficient production machine; DYNAMIC offers the best productivity and performance...

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Punch Genius-4

Genius is operated with a modern control unit and its touch screen panel. Management of machine set-up and work queues is easy with theTulus® user interface.The NC Express™ programming system and Tulus® work in perfect combination, provide comprehensive reports on Punch GeniusPG 1225 machine and production status, and can be linked to the factory ERP system when required. Special attention has been paid to ergonomics and user friendliness of the control unit. Work orders created by NC Express e3 can be loaded to machine's task list easily by a bar code reader.TaskLoader system selects work orders...

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Punch Genius-5

Drop-in MultiTool® 8 x A-size, indexable Index Tool Ø 31-89 mm Customized turret design MultiTool® MT4B 4 x B size indexable MultiTool® 6 x A size indexable * 16 hole turret max. 384 tools or 128 indexable tools Drop-in Index Tool 3 x B size MultiTool® 6 x A size indexable The set-up of all punching, forming and special tools is easy using the graphical tool library of theTulus® operating system. Automatic tool lubrication system and vacuum assisted scrap removal are available as options. Drop-in MultiTool® 3 x B-size MultiTool® MT4B 4 x B size indexable Tooling can be flexibly selected as required...

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Punch Genius-6

The work chute for punched components is sized 500 mm x 500 mm. Component removal is assisted by a new air blow unit. Options that can be added after the work chute are component identification system, component conveyor and sorting unit SU6. Improved punching reliability Optional hole check system improves reliability with advanced automation and unmanned 24/7 operations. Flexible automation Automation equipment SU sorting unit for small components Compact Express loading and unloading device LST loading and stacking system; can be integrated with COMBO and Night Train storage systems Loading...

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Punch Genius-7

Approximate main dimensions without safety systems Punch Genius with LST short PG 1225: Y 5.9 m, X1 13.6 m PG 1530: Y 6.4 m, X1 14.4 m Punch Genius with LST long PG 1225: Y 5.9 m, X2 16.0 m PG 1530: Y 6.4 m, X2 16.3 m Punch Genius with LSR PG 1530: Y 9.2 m, X 14.6 m PG 1540: Y 9.2 m, X 18.5 m Model Max. sheet size Performance level Punching force, kN Punching speed, 1/min Axis positioning speed, m/min Index rotation speed, r/min Max. no. of tools / index tools Max. sheet thickness, mm Max. sheet weight, kg Average power consumption, kW 16 hole turret 384/128, 20 hole turret 280/80

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Punch Genius-8

Prima Power 214EN/°ct2016 © Pnma Industrie Group / Subject to changes without prior notice

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.