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FastBend - FBe

FastBend - FBe

FastBend - FBe

Product catalog summary
Overview: FastBend is a servoelectric bending machine designed to enhance productivity in sheet metal working by automating the bending process. It offers significant improvements over traditional press brakes, including energy efficiency, reduced maintenance costs, and enhanced safety.
Key Features:
  • Installation and Operation: FastBend requires no foundation, is easy to install, and can be operated in two modes: standard mode for automatic feeding and press brake mode for manual processing of narrow profiles.
  • Automation: The machine automates the bending sequence, allowing for multiple bends per side without manual intervention. It includes features like automatic tool change and barcode reader for efficient setup.
  • Energy Efficiency: FastBend consumes 7kWh, offering a 64% reduction in energy consumption compared to hydraulic solutions. It also features energy recovery during deceleration, further reducing energy costs.
  • Performance: The machine can handle various materials and thicknesses, bending up to five different parts in five minutes. It provides excellent bending accuracy, high repeatability, and improved surface quality.
  • Environmental Impact: The servoelectric technology aligns with sustainable development goals, reducing energy consumption and maintenance costs while enhancing corporate environmental responsibility.
Technical Specifications:
  • Bending Length: Maximum 2,250 mm; Minimum with re-entering bend 350 mm, without 200 mm.
  • Bending Force: 32 tons; Sheet holding force 52 tons.
  • Material Thickness: Steel up to 2.5 mm, Stainless steel up to 1.8 mm, Aluminum up to 3.5 mm.
  • Bending Angles: ±130° with an angle tolerance of ±0°25’.
  • Control System: Siemens Sinumerik 840D Solution Line.
Benefits:
  • Eliminates the need for skilled operators while maintaining high productivity.
  • Reduces tooling costs and noise levels, improving working conditions.
  • Compact layout minimizes impact on the manufacturing environment.
Conclusion: FastBend represents a significant advancement in bending technology, offering a sustainable, efficient, and cost-effective solution for modern manufacturing needs.
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Catalog excerpts

FastBend - FBe-1

Bending automation for productivity

 Open the catalog to page 1
FastBend - FBe-2

Speed, flexibility, ease of operation Prima Power's experience in applying servo electric technology in automatic panel bending solutions has made it possible to revolutionize traditional manual bending. FastBend replaces the press brake with the automatic bending technology which allows more bends for each side in an automatic sequence without any manual intervention including positive/negative inversion, smashing and radius bend; only the loading, rotation and unloading are manual. The result is quality, speed and elimination of mistakes. With options ATC (automatic tool change) and barcode...

 Open the catalog to page 2
FastBend - FBe-3

Some FastBend benefits ■ A productive step from press brakes towards fully automatic bending ■ Favourable energy savings 7kWh, (-64% consumption and CO emission compared with hydraulic solution) ■ Very low maintenance cost (-65%) ■ Elimination of skilled operator need, still maximum productivity ■ Excellent bending accuracy and surface quality ■ Improvement in safety and working conditions without loss in production ■ Lower tooling costs ■ Lower noise level -68dB(A) ■ Easy and fast installation

 Open the catalog to page 3
FastBend - FBe-4

Fastbend production sequence Scan the program information Load blank part 5 different parts in 5 minutes Prima Power's FastBend is a flexible, servoelectric bending machine that will revolutionize the world of press brakes. The FastBend can bend 5 different parts with different thicknesses and alloys in just 5 minutes. Automatic tool change eliminates setup time. 4 Rotate part by 180 degrees

 Open the catalog to page 4
FastBend - FBe-5

Simply load, rotate and unload – everything else is automatic! Rotate part by 90 degrees Rotate part by 180 degrees Unload finished part Automatic tool change eliminates setup time 5

 Open the catalog to page 5
FastBend - FBe-6

Bending principle For optimum product quality two bending principles are available: “Rolling mode” with a wider contact surface between the blade and the sheet but no relative friction. “Circular mode” where the contact point on the panel remains the same, while the one of the blade changes during the bending movement. Rolling mode Circular mode TECHNICAL DATA Standard operation mode Max.bending length Min.bending length with re-entering bend without re-entering bend Min.bending width Bending height Max.re-entering bend Bending force Sheet holding force Max.thickness to bend: Steel (410 N/mm²)...

 Open the catalog to page 6
FastBend - FBe-7

ength ) ength ) ngth) FBe 5-2 FBe 5-3 FBe 6 2,650 mm 2,650 mm 3,350 mm 350 mm 200 mm 140 mm 200 mm 55 mm 30 tons 52 tons 350 mm 200 mm 140 mm 200 mm 55 mm 41 tons 90 tons 350 mm 200 mm 140 mm 200 mm 55 mm 41 tons 90 tons 2.0 mm 1.5 mm 3.0 mm 0.5 mm ± 130° Unlimited ± 0°25’ ± 0.15 mm Sinumerik 840D Solution Line 6.5 kWh 400 V 3.2 mm 2.2 mm 4.0 mm 0.5 mm ± 130° Unlimited ± 0°25’ ± 0.15 mm Sinumerik 840D Solution Line 7 kWh 400 V 2.8 mm ( 3.2 mm for max 2,750 mm length ) 1.8 mm ( 2.0 mm for max 2,750 mm length ) 3.0 mm ( 4.0 mm for max 2,750 mm length ) 0,5 mm ± 130° Unlimited ± 0°25’ 45 mm 45 mm...

 Open the catalog to page 7
FastBend - FBe-8

303GB/Jan2012 © Prima Industrie Group / Subject to changes without prior notice primapower.com

 Open the catalog to page 8

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