The Bend The Combi The Laser The Press The Punch The Shear The System The Software The Combi Accelerated manufacturing with integrated punching and laser cutting
Open the catalog to page 103 Next level. Integration 04 Choosing an innovation leader 05 More than the sum of its parts 06 Unbeatable tooling concept 08 Reliable laser cutting 10 Combi Sharp™ 18 Around-the-clock production 20 Smart Software 22 Prima Power Services
Open the catalog to page 2Next level. Integration. Today’s volatile market demands that companies be competitive, accurate and reactive. Prima Power products continue to evolve, bringing efficiency to a whole new level. More productive machines, new automation solutions, and easy-to-use option suites are designed to meet the customer’s real needs. To provide the best Prima Power technology, our team of experts will always be available to listen, assist and advise. What can be found in this brochure Integrated punch-laser machines for specialized and multi-purpose productions. Suites of options designed to achieve the...
Open the catalog to page 3Choosing an innovation leader Prima Power is a leading specialist in machines and systems for sheet metal working. Our offering in this field is one of the widest and covers all applications: laser processing, punching, shearing, bending and automation.The Group employs over 1,800 people and has manufacturing sites in Italy, Finland, China and the US, as well as a worldwide commercial and after-sales presence. The RANGE Thanks to the modularity of our products, we are able to offer manufacturing solutions ranging from single stand-alone machines up to the complete system for the management of...
Open the catalog to page 4More than the sum of its parts Punching + Laser cutting = Superior manufacturing economy The punching and laser cutting combi machines were introduced to the Prima Power product family in 1987. It was noticed that combining different work stages accelerated the manufacture of the final product and reduced the production costs. A modern combi machine uses numerically controlled, servo-electric axes, which provides outstanding energy efficiency, low maintenance requirement and a high speed of operation. The cornerstones of its productivity include large tool capacity, a wide range of special tools...
Open the catalog to page 5Unbeatable tooling concept CUSTOMIZED TURRET DESIGN Tooling can be flexibly selected as required by the application. Up to 384 standard or 128 index tools can be simultaneously available in the turret for active use. Turrets with 16 and 20 holes are available. The turrets are also compatible with Amada® tools. The set-up of all punching, forming and special tools is easy using the graphical tool library of the Tulus® operating system. Automatic tool lubrication system and vacuum assisted scrap removal are available as options. Drop-in MultiTool® 8 x A-size, indexable MultiTool® 6 x A size indexable...
Open the catalog to page 6SCRATCH FREE Brushes also in front and inside of the turret lift the sheet during movement preventing effectively the scratching of sensitive materials. The movement is activated by the program when needed. FORMING, TAPPING, MARKING - MORE VALUE TO PARTS Prima Power’s servo-electric Ecopunch® technology offers several highly productive tools in a single machine. The high-precision, servo-electric, indexable upforming cylinder provides 200 kN power for fast forming of even high and complicated forms and continuous roll forming. Automatic tapping can be achieved with multithread tapping tool. Watch...
Open the catalog to page 7Reliable laser cutting The optimized cutting head, collimator, delivery fibre and cutting parameters guarantee the highest cutting quality and speed in the market for the Prima Power combi machine. The high-quality and powerful fibre laser is available with Prima Power CF and IPG YLS resonators. Combi machines include many safety systems to improve cutting performance and reliability. Lens protection window LPW prevents dust and spots on the lens. Laser process monitor LPM follows the cutting process and restarts it if necessary. Lens condition sensor LCS monitors lens condition and informs the...
Open the catalog to page 8Cutting performance Prima Power CF1000 IPG Mild steel, mm Stainless steel, mm Aluminium, mm Brass, mm Copper, mm
Open the catalog to page 9Combi Sharp SUPERIOR MANUFACTURING ECONOMY Prima Power’s modular approach to flexible manufacturing gave birth to a whole new fabrication concept. TM Servo-electric Combi Sharp is a compact punching and fiber laser cutting cell with improved accessibility. 1 kW resonator and large tooling capacity offer superior manufacturing economy when options including automated material handling take it even further. NO TOOL SETUPS Customized turret design allows up to 384 standard or 128 index tools for active use. COMPACT FIBER LASER 1 kW fiber laser with integrated cooler offers economical manufacturing...
Open the catalog to page 10EASY SHEET LOADING AND UNLOADING Manual loading and unloading is facilitated by a movable table top. Four loading pins for different sheet sizes ensure that even the smallest sheets can be handled close to the operator. The loading of heavy sheets is made easy with vertically moving sheet supports. Machine is equipped with three automatic clamps. Clamp position is programmable for maximum sheet utilization. Material loading Automatic small part sorting Skeleton removal Part picking Skeleton removal Due to compact safety equipment the machine is easy to access. The material flow can be automated...
Open the catalog to page 11MACHINE FEATURES, COMBI SHARPTM 17 ton punching force as standard, 20 ton and 23 ton upgrade available as option. Up to 250 tools can be simultaneously available in the turret for active use. Turret is compatible with Amada® tools. Compact 1 kW Prima Power fiber laser with integrated cooler. Optional 3 kW resonator available with separate coolers. Two sheet clamps with central locking and foot pedal. Optional third clamp available for better grip and support for larger sheets. Prima Power CNC control: PC based TwinCat motion control with Rexroth IndraDrive motors & drives Touch screen operated...
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