New Presses
9Pages

Forging lines automation in drop forging plants, new solutions in hydraulic presses design, production of basic spare parts for forging machines and general overhauls of the forging equipment Mr. Rainer Griesbaum, General Manager

Press Overhaul Forging lines automation Our long experience in the modernization and overhaul of presses from various manufacturers and brands made us aware of the press weaknesses. This knowledge gained through the years lead to new developments and improvements which also meet all requirements in the long term.

5.1 Press program Press Overhaul Forging lines automation Hydraulic upper ram presses PH, PH-4S, PH-2S - Power on the smallest possible space Whether monoblock, 4-columns- or 2-column design - We develop, design and manufacture high-performance hydraulic presses. These presses are suitable for the production of ring blanks and forging parts (open die forging as well as hot or cold die forging). The presses of the series PH, PH-4S and PH-2S have a press capacity from 6,3 MN to 120 MN and are equipped with state-of-the-art control technology

5.1 Press program – Column design The Company Press Overhaul Forging lines automation Basic Design • • Robust FEM-shape and stress-optimized solid-cast construction One-cylinder design in differential technology with OilClean technology - reduces maintenance and susceptibility as the system does not require several main cylinders or additional retraction cylinders Pendulum rod - additional assembly between cylinder and ram allows eccentric pressing without increased machine wear or breakage of components Compact drive on the press head; Reduced piping costs, reduces leakage risk, as well as...

Press Overhaul Forging lines automation Pre-Press V-PH – shaping Innovation The new V-PH pre-press is perfect for complex forming processes in several stages. The particular features of the press are its high stiffness and high external load on the onepiece press frame; therefore it can be easily installed in a very short time on the floor surface without a foundation pit. The fast pressure build-up increases the performance and the continuously adjustable press speed makes the production more cost-effective and more efficient. Series Press capacity Press frame

5.1 Press program - KPH The Company Press Overhaul Forging lines automation Compact press K-PH – the Allrounder With the compact presses of the K-PH series, we have developed a particularly economical and flexible press for hot and cold forging with press forces of 8 MN to 35 MN. The presses can be used for both hot and cold forging - as required - in fully automatic or manual working mode. They are characterized by a high productivity and part precision. The four-stand monoblock construction allows access from all four sides and thus providing complete freedom for the workpieces and...

5.1 Press program - RPH The Company Press Overhaul Forging lines automation Hydraulic upper ram presses RPH – Power on the smallest possible space We develop, design and manufacture high-performance hydraulic presses. These presses are suitable for the production of ring blanks and forging parts (open die forging as well as hot or cold die forging). The monoblock design have press forces of 6,3 MN to 40 MN and is equipped with state-of-the-art control technology The oil-hydraulic upper ram monoblock design with an overhead highperformance compact drive is characteristic of presses of the...

6. References sheet metal forming and solid forging Sub suppliers / Forging industry • Bruck • Dirostahl • Gestamp • Kind & Co. • Magna • Rosswag • Stooss • STP • Thyssen Krupp • WMF • u.a. Local customers • LUK • PWO • Richard Neumayer • Behr • Erdrich Umformtechnik • Schondelmaier • UT_Ernst • u.a. Automotive industry • BMW • Daimler Mercedes -Benz • Peugeot • VW • Adam Opel • Audi • ( Ford ) •

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