E-MOBILITY AND POWERTRAIN

E-MOBILITY AND POWERTRAIN

E-MOBILITY AND POWERTRAIN

Product catalog summary
Introduction
The automotive industry is focusing on safety, sustainability, and individual mobility to address global challenges. This requires intelligent production and new technologies.

E-Mobility and Powertrain
The shift towards e-mobility is transforming automotive production, with a focus on hybrid and electric drive technologies. PIA has developed semi-automated assembly cells and autonomous mobile robots to enhance production flexibility and efficiency. Customized solutions for battery module and pack production are also offered.

Assembly and Testing Systems
PIA provides comprehensive solutions for assembling and testing various e-mobility components, including hybrid modules, e-drives, rotors, stators, and battery systems. The company leverages decades of expertise in automated processes to ensure reliable productivity.

Digitalization and Networking
PIA's I4.0 solutions enhance production, maintenance, and quality management through smart data utilization. Virtual Reality is used for engineering and customer interaction, improving planning and training.

Transfer Systems and Precision Testing
Flexible transfer systems and precision measuring technologies ensure high-quality production. PIA offers solutions for collar nut bolting, torsional backlash testing, and gear set adjustments.

Battery Mounting Systems
PIA provides reliable production and testing solutions for battery modules, including laser welding and assembly systems.

Customer Service
PIA offers configurable customer service packages to optimize machine uptime, including reactive, preventive, adaptive, and predictive services.

PIA Industrial App Suite
This modular software package includes smart apps for assembly line optimization, addressing production managers, quality managers, and optimization teams. It enhances digitalization, efficiency, and cost reduction.

Conclusion
PIA continues to develop new strategies and production systems to support sustainable automotive solutions, leveraging over 60 years of experience in assembly systems.
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Catalog excerpts

E-MOBILITY AND POWERTRAIN-1

• International engineering and application team • Expertise across all technological processes • Continuous development of processing procedures • Experience from dozens of successful projects • Global customer service The automotive industry is adapting to meet the current global challenges with priority given to the areas of safety, sustainability, and individual mobility. The new technologies needed to overcome these challenges require intelligent prod

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E-MOBILITY AND POWERTRAIN-2

WE AUTOMATE YOUR E-WORLD DRIVES FOR THE FUTURE The e-revolution in automotive engineering is having significant consequences for production: the diversity of variants and increasing quality requirements in the powertrain area are constantly evolving as a result of hybrid and electric drive technologies. Due to this global pressure to innovate, adaptable and process-reliable production systems are increasing in importance. For the production of e-mobility components, PIA has developed the concept of semi-automated and flexibly interlinked assembly cells. These result in an agile and future-proof...

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E-MOBILITY AND POWERTRAIN-3

GIVING MOMENTUM TO THE FUTURE POWERTRAIN The automotive powertrain is undergoing major changes. The demands on the system in terms of performance, consumption, exhaust emissions, and durability have increased enormously. PIA offers comprehensive production solutions for combustion, hybrid, and electric drive systems. The modular production units include all machines and equipment required for the assembly and testing of powertrain assemblies. In this area, PIA can draw on system expertise that has grown over decades. Numerous technological developments within the powertrain are based on automated...

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E-MOBILITY AND POWERTRAIN-4

POWERTRAIN COLLAR NUT BOLTING The collar nut bolting station is used for mounting the drive pinion bearing in transfer cases. The tightening criteria can be an end screw torque or a defined friction torque of the pinion bearing. TORSIONAL BACKLASH TEST The dynamic torsional backlash measurement is used to check gear pairs. The backlash of the pairings and the imbalance of the gear set are determined and any damage to teeth is detected. GEAR SET SETTING STATION This adjusting station is used to determine the shims of axle-distribution gearboxes with high precision - matched to the design of the...

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E-MOBILITY AND POWERTRAIN-5

NEW CONCEPTS FOR SUSTAINABLE SOLUTIONS PIA establishes new standards with regard to the production of components for electric cars The automotive industry is adapting to meet the current global challenges with priority being given to the areas of safety, sustainability, and individual mobility. The dynamic development of the e-Mobility megatrend and the awareness of limited global resources demand agile action and the new technologies involved require intelligent production. At PIA, new solutions and production systems are continuously being developed to further promote progress in the assembly...

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E-MOBILITY AND POWERTRAIN-6

CUSTOMER SERVICE INDUSTRIAL APP SUITE The digital package of the future Our Service ensures maximum availability The PIA Industrial App Suite (piaIAS) is a modular software package and contains smart apps to meet the challenges of assembly line operation and optimization. In developing the apps, the knowledge of custom machine builders - especially the expertise of PIA Automation - and customers from a wide range of industries were combined to create a digital solution portfolio that is perfectly aligned with customer requirements. Assembly and test systems can be analyzed worldwide, their weak...

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E-MOBILITY AND POWERTRAIN-7

We make high-quality products available to everyone – sustainable and worldwide. creating efficiency. in global mobility assembly systems. YOUTUBE PIA Automation Holding GmbH Theodor-Jopp-Straße 6 97616 Bad Neustadt a.d. Saale Germany T +49 (0) 9771 6352 - 1000 [email protected] Austria. Canada. China. Croatia. Germany. Mexico. USA

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