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Non-Contact Measurement of Central Lens Thickness

Non-Contact Measurement of Central Lens Thickness

Non-Contact Measurement of Central Lens Thickness

Product catalog summary
Introduction
The document discusses a non-contact, fast, and precise optical measurement technique for determining the central thickness of optical lenses. This method uses a confocal chromatic probe and is applicable to lenses made from glass or polymer materials, with thicknesses ranging from 30 microns to 25 mm.

Measurement Principle
The central thickness is determined by measuring distances from a fixed reference point to the vertex of both the top and bottom sides of the lens. The technique utilizes chromatic longitudinal aberration, where broadband light is focused wavelength-dependently onto the lens surface. The distance is derived from the wavelength of the reflected light, which is analyzed by a spectrometer.

Sensor Concept
The CHRocodile sensor employs this measurement principle, consisting of a white light source, fiber coupler, spectrometer, and a compact measuring head. It offers a broad range of measuring heads and high reproducibility, suitable for inline applications due to its high repetition rate.

Applications
The system can measure various lens shapes and materials, including coated surfaces, and is robust against temperature variations and vibrations. It can also measure thin transparent layers and operate as a high-resolution distance sensor for various surfaces, enabling 3D scanning systems.

Summary
This non-contact measurement technique provides a robust alternative to tactile metrology, avoiding sample damage and offering time and cost advantages, especially for sensitive optical components.
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Catalog excerpts

Non-Contact Measurement of Central Lens Thickness-1

Non-Contact Measurement of Central Lens Thickness Matthias Kunkel, Jochen Schulze Precitec Optronik GmbH, Rodgau, Germany

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Non-Contact Measurement of Central Lens Thickness-2

Optical Metrology Non-Contact Measurement of Central Lens Thickness Matthias Kunkel, Jochen Schulze, Precitec Optronik GmbH, Rodgau, Germany The production of high-quality optical lenses from glass or polymer materials is subject to tight specification tolerances. Critical lens parameters such as central thickness have to be monitored frequently, during the production process. A non-contact, fast and precise optical measuring setup based upon a confocal chromatic probe can be used to measure central lens thickness ranging from 30 microns up to 25 mm. The only parameters that have to be known...

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Non-Contact Measurement of Central Lens Thickness-3

Optical Metrology Fig. 2: Ray path in a layer with flat parallel surfaces The geometrical light path is illustrated in Fig. 2 for the special - though recurrent - case of two parallel surfaces, showing two single rays coming from the optical probe. The incident ray 2 hits the upper surface at an angle α. Refraction neglected (n = 1), the ray would intersect with the optical axis in a distance s0 from the probe. However, due to refraction (n > 1), the ray travels on from the first surface at a smaller angle β and intersects with the optical axis at a bigger distance s2. This follows Snellius'...

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Non-Contact Measurement of Central Lens Thickness-4

Optical Metrology Fig. 5: Measurement setup for measuring the central thickness of lenses at a slope of up to 30° to the probe’s optical axis, yielding a high lateral resolution of 2 µm. Because of the high measurement repetition rate, this enables to build up scanning 3D systems for non-contact measurement of topographies, profiles and layer thickness. Typical applications are quality and production control within the glass, polymer, semiconductor and automotive industries, both in the lab and in industrial production. 6 light source, a fiber coupler, a spectrometer, control electronics and...

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