ISOG20
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OUTSIDE OVERVIEW Automation (optional) robot cell RC1250 Control FANUC 31i-B5 The ISOG 20 is a timeless high-quality machine – and has been for years. Its further development focused on three main points: flexibility, precision and productivity. The basic version is convincing with its well thought-out basic equipment. BASIC Automation (optional) chain loader KL88 grinding spindle ISOG 20 F31: peak power 9 kW infinitely variable speed control 1,000 to 8,000 rpm coolant nozzle ring on the grinding head wheel changer (SKW) 6-fold Software MTS tool-kit PROFESSIONAL indirect measuring system...

INSIDE OVERVIEW MAXIMUM WORKING SIZES Measuring probe with automatic workpiece detection Wheel changer 6-fold with and without tilt function Diameter: 250 mm Grinding spindle peak power 9 kW with up to 8,000 rpm Interface for workpiece holder for all common clamping systems with ISO 50 interface A-axis direct drive: 8.3 kW with infinitely variable speed up to 500 rpm

CHAIN LOADER KL88 The KL88 is an integrated chain loader system. With its 88 places the automation solution can be well adapted to different needs: it offers enough space to manufacture or resharpen a variety of tools with different diameters and geometries. Anti-twist protection The chain loader sleeves are equipped with a clamping mechanism, specially secured against twisting. In this way, even tools with special features such as a Weldon surface can be reliably automated. Tool gripper with automatic bushing change Working becomes particularly economical and flexible with the ISOG tool...

ROBOT CELL RC1250 Simple automation The robotic loading cell RC1250 works with a 6-axis robot from FANUC. It is ideally suited for the automated operation of larger lots. The number of available places depends on two factors: the pallets used and the diameter of the tools. For example, up to 600 tools can be placed when using ISOG pallets and when the diameter is 4 mm. The ISOG 20 does not only provide the largest quantities with the robot, it can also be adjusted to very high flexibility -with minimal tool changing time, thanks to a double gripper. This can be combined with the proven ISOG...

SIXFOLD AND FAST AS STANDARD Speed, performance, flexibility: This is ensured by the ISOG 20 which also features the standard 6-fold grinding wheel changer with its quick-change system. Ideal conditions, if you want to work on tools of different geometries and materials. Anyone who uses the robotic loading cell RC1250 will receive the 6-fold grinding wheel changer with an additional tilt function. HSK wheel mounts The system includes high-precision HSK-F50 wheel mounts: The selected grinding wheel package is exactly coupled to the grinding spindle. The exact spindle stop ensures precision...

POWER MEETS FLEXIBILITY The A-axis As standard, the ISOG 20 has a direct drive by means of a torque motor on the index head (A-axis) - these are ideal conditions for cylindrical grinding work. The clamping systems different clamping options with only one clamping unit: ■ schaublin collets for clamping uniform diameters from 3 to 20 mm ■ hydraulic expansion chuck for optimum concentricity ■ pneumatic precision five-jaw chuck, can be used also with chaotic loading for most different shank diameters from 5 to 20 mm @ direct drive with infinitely variable rotation speed of 500 rpm @ maximum...

ELECTRONIC MEASURING PROBE Automatic workpiece detection The electronic measuring probe of the ISOG 20 calibrates itself and automatically detects the geometry of the tool clamped in the index head. The software calculates the radial and axial position for the workpiece as well as all essential data. Automatic measurement of ■ workpiece clamping length ■ tooth position ■ flute depth and flute length ■ flute form ■ profile ■ diameter ■ concentricity ■ helix ■ unequal division ■ cooling channel position ■ position of the center cutting edge ■ for tactile measurement of grinding wheels ■ fully...

MANUAL LUNETTE ■ for precise grinding of long, thin tools ■ rapid installation and removal ■ automatic grinding wheel change is possible also while using the lunette for grinding wheels up to diameter 100 mm @ for precise grinding of long, thin tools @ rapid installation and removal The ISOG 20 also offers options for high-precision grinding of small tools with a minimum diameter of 0.3 mm - the runout optimator permits it. @ short clamping length possible (triple diameter) © concentricity error minimised by V prism and clamping fingers © programmable additional prism for supporting longer...

FANUC FANUC 31i-B5 The tried-and-tested FANUC 31i-B5 control offers decisive advantages for the ISOG 20: Accuracy, speed, reliability and a very user-friendly operation. The controller supports the complex and exceptionally fast processes during manufacture and re-sharpening. With its features like "Nano Interpolation" or "Nano Smoothing" the machine achieves a higher accuracy and better surfaces. Safety engineering is an integral part of the FANUC 31i-B5; no additional software modules are required for this. ■ Quick-Start ■ short adjustment times ■ convincing reliability ■ improved surface...

During commissioning, we examine all functions in great detail and, if necessary, make integration tests for options and accessories. We train and instruct your operating personnel individually and in detail. If required, we grind a workpiece you have defined. Training We offer individually designed customer training that we can carry out at your production site and on your machine. Our course categories range from general grinding to operation and programming through to special courses. Our experts are happy to assist you by phone. We also offer help at the touch of a button. For this we...

Clamping and grinding range Wheel changer pneumatically supported 6-times Movement range / measuring system AUTOMATION (OPTIONAL) Explanations: 1) depending on the tool type 2) max. clamping length from upper edge of tapered sleeve 3) depending on workpiece position, wheel mount and grinding task 4) depending on the moment of inertia 5) up to 30 seconds