PRAB Automated Systems for Processing Metal Turnings and Recovering Cutting Fluids

Product catalog summary

Overview: The document highlights the benefits and results achieved by customers using PRAB Metal Chip Processing Systems. These systems are proven to significantly reduce metal scrap volume and enhance process efficiency and safety.

Key Benefits:

Volume Reduction: PRAB systems can reduce metal scrap volume by up to 90%, transforming metal turnings into shovel-grade dry chips.
Increased Revenue: Customers report increased revenue from briquetted material, with additional value gained from dry chips over wet chips.
Efficiency and Safety: The systems improve process ergonomics and safety, requiring minimal manpower and reducing oil consumption.

Customer Testimonials:

Tom Dyment from Ingersoll Tillage Group notes improved process efficiency and safety.
Jack Rovan from Martin-Baker highlights the increased value of processed byproducts and improved disposal ergonomics.
Gary Sroufe from C&A Tool mentions significant oil savings and reduced manpower requirements.
Rod Anthony from Anthony Screw Products reports a 15% increase in scrap value, equating to $24,000 to $28,000 annually.

Equipment and Technology:

PRAB Modular Turnings and Chip Processing System: Includes crushers, shredders, and briquetters for efficient scrap processing.
Fluid Recovery: Systems reclaim up to 99% of fluids, enhancing environmental sustainability.
Automation: Heavy-duty chip carts and automatic dumpers streamline scrap handling.
Durability: Equipment is designed for long-lasting performance, with some systems operating for over 30 years.
Smart Features: Remote notification systems minimize downtime.

Performance Guarantee: PRAB offers a 100% operational guarantee, known as the PRAB Performantee®, ensuring robust equipment performance and comprehensive customer care.

Contact Information: PRAB provides 24-7 technical support with headquarters in the United States and Europe. Contact details are provided for inquiries and quotes.

Catalog excerpts

PRAB Automated Systems for Processing Metal Turnings and Recovering Cutting Fluids-1

PRAB METAL CHIP PROCESSING SYSTEMS PROVEN TO REDUCE METAL SCRAP VOLUME BY AS MUCH AS 90% Documented Results Achieved by PRAB Customers INCREASED REVENUE IMPROVED EFFICIENCY & SAFETY “We get $0.17 per pound more for our briquetted material over loose chips.” “PRAB has truly helped us get more money for our waste metal and improve our process efficiency and safety.” – Jack Rovan, Martin-Baker Plant Manufacturing Manager – Tom Dyment, Project Manager Ingersoll Tillage Group

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PRAB Automated Systems for Processing Metal Turnings and Recovering Cutting Fluids-2

LONG LASTING EQUIPMENT: STILL OPERATING IN THE FIELD AFTER 30 YEARS PRAB E-Series Chip Processing System (Skid Mounted) PRAB Dualpak™ Briquetter System “We are able to take a cheap byproduct of the machining operation and make it much more valuable. In addition, our process of disposing metal scrap has become more ergonomic and safer.” – Jack Rovan, Martin-Baker Johnstown, Penn. Plant Manufacturing Manager PRAB Modular Turnings and Chip Processing System “I order less oil now for eight machines than I was ordering for three before we purchased the PRAB system. In addition to cost savings from...

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PRAB Automated Systems for Processing Metal Turnings and Recovering Cutting Fluids-3

SMART EQUIPMENT: REMOTE NOTIFICATION SYSTEM ALERTS MINIMIZE DOWNTIME PRAB Wringer System PRAB Crusher/Wringer System “I respect a supplier that takes responsibility for its prod ct’s performance and system de ign u s and making certain that it is functioning as intended,” added Trask. “This custom designed scrap handling facility is a valuable re ource for s us and it’s working as projected. Furthermore, we have confidence that PRAB will be there to ensure its continued performance.” – George Trask, Project Manager- Walker Manufacturing PRAB Shredder/Wringer System “On average, [the scrap dealer]...

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PRAB Automated Systems for Processing Metal Turnings and Recovering Cutting Fluids-4

BUILT FOR THE TOUGHEST JOBS IN METALWORKING Turnings Volume Reduction PRAB Crushers and Shredders • • • • Vertical Axis Crusher for Centralized Reduction Horizontal Axis Crusher for Reduction at the Source System-Integrated Shredders (SMD) Horizontal Axis Shredders (HAS) Dry Pucks & Fluid Recovery PRAB Dualpak™ Chip Briquetters and Swarf Presses • Exclusive Dualpak Dual Ram Compression Technology • Conveyor Discharge • Advanced Hydraulics Dry Chips & Fluid Recovery PRAB Metal Chip Processing Systems • Reduced Scrap Volume up to 90% • Increase Scrap Value up to 25% • Reclaim up to 99% of fluid...

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