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Guardian™ Coolant Recycling System

Guardian™ Coolant Recycling System

Guardian™ Coolant Recycling System

Product catalog summary
Overview: The PRAB Guardian Coolant Recycling System is designed to significantly reduce coolant waste and associated costs in the metalworking industry. It processes up to 1,500 gallons of coolant per hour and can reduce hazardous waste disposal costs by up to 90%.
System Features: The system includes components such as an inlet basket strainer, dirty and clean coolant tanks, a tramp oil separator, a floating skimmer assembly, and an automatic air sparging system. It is equipped with a control panel featuring Allen Bradley components and an HMI. The system operates on a standard voltage of 460/3/60, with other options available.
Performance and Benefits: Documented results show a reduction in new fluid purchases by up to 75%, a decrease in fluid disposal costs by approximately 90%, and an extension of tool life by up to 25%. The system also reduces machine downtime by an average of 50% and improves surface finish by an average of 25%.
Configuration Packages: The system is available in Base, Standard, and Deluxe packages, each offering additional features such as a Coolant Manager with an Ozone Generator, a Polishing Filter Assembly, and a Paper Bed Filter in the Deluxe package.
Model Specifications: The system is available in various models with different processing rates and tank capacities, ranging from the HG400 model with a 10 gallons per minute rate and 200-gallon tank capacity to the HG4000 model with a 25 gallons per minute rate and 2000-gallon tank capacity.
Ease of Operation: The system is designed for easy operation and maintenance, featuring an automatic air sparger and a high-level tramp-oil switch to prevent spillage. It is backed by a 100% performance guarantee.
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Catalog excerpts

Guardian™ Coolant Recycling System-1

PRAB GUARDIANTM COOLANT RECYCLING SYSTEM PROVEN TO REDUCE YOUR COOLANT WASTE UP TO 90% The Effective Solution to Coolant Management Problems PRAB’s Guardian Coolant Recycling System is a centralized, economical solution to the high costs associated with maintaining water-based coolants and washwater in the metalworking industry. The Guardian system recycles used coolants, reducing waste fluids by up to 90%, and eliminates concerns about wastewater haul-away liabilities. Everything you need for centralized coolant recycling is included with the Guardian. Each turnkey system is designed for easy installation, quick start-up, and simple, efficient operation. PRAB backs every Guardian system with a 100% performance guarantee. Documented Results Achieved by PRAB Customers: • Reduced new fluid purchases up to 75% • Decreased fluid disposal costs by approximately 90% • Extended tool life by up to 25% • Reduced machine downtime by an average of 50% • Improved surface finish by an average of 25% Guardian Coolant Recycling System System Features: • Processes up to 1,500 gallons of coolant per hour with standard configurations; larger capacity is available upon request • Removes tramp oils and reduces up to 75% of new fluid purchases • Achieves tighter coolant clarity tolerances with optional polishing filter • Extends tool life and saves up to 25% in new tool purchases • Removes free-floating oils to 0.1% or less • Reduces hazardous waste disposal costs up to 90% • Prevents rancidity with contiuous overflow • Typically generates system payback in 6-9 months • Purges coalescing media or solids and sludge with • Minimizes operator involvement and training

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Guardian™ Coolant Recycling System-2

PRAB GUARDIANTM COOLANT RECYCLING SYSTEM EXTENDS TOOL LIFE BY UP TO 25% Configuration Packages Base Package • • • • • • • An inlet basket strainer Dirty and clean coolant tanks A Tramp Oil Separator with a coalescing media pack A floating skimmer assembly Steel oil weirs, manifolded together on exterior of the tank An automatic air sparging system A coolant make-up system • Control Panel þ Allen Bradley components þ HMI • Voltage: 460/3/60 þ Other voltage options available: contact factory for pricing and lead time

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Guardian™ Coolant Recycling System-3

PRAB GUARDIANTM COOLANT RECYCLING SYSTEM EXTENDS TOOL LIFE BY UP TO 25% Configuration Packages Cont. Standard Package • • • • • • • An inlet basket strainer Dirty and clean coolant tanks A Tramp Oil Separator with a coalescing media pack A floating skimmer assembly Steel oil weirs, manifolded together on exterior of the tank An automatic air sparging system A coolant make-up system • Control Panel þ Allen Bradley components þ HMI • Voltage: 460/3/60 þ Other voltage options available: contact factory for pricing and lead time Additional features included in the Standard Configuration: • Coolant...

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Guardian™ Coolant Recycling System-4

PRAB GUARDIANTM COOLANT RECYCLING SYSTEM EXTENDS TOOL LIFE BY UP TO 25% Configuration Packages Cont. Deluxe Package • An inlet basket strainer • Control Panel • Dirty and clean coolant tanks þ Allen Bradley components • A Tramp Oil Separator with a coalescing media pack • A floating skimmer assembly • Steel oil weirs, manifolded together on exterior of the tank • An automatic air sparging system • Voltage: 460/3/60 þ Other voltage options available: contact factory for pricing and lead time • A coolant make-up system Additional features included in the Deluxe Configuration: • Coolant Manager:...

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Guardian™ Coolant Recycling System-5

PRAB GUARDIANTM COOLANT RECYCLING SYSTEM REDUCES NEW COOLANT PURCHASES UP TO 75% Easy to Operate & Maintain The PRAB Guardian Coolant Recycling System is furnished with an automatic air sparger to maintain clean coalescing media, a high level tramp-oil switch that turns the system off when the tramp-oil container is full, thus eliminating the potential for tramp-oil spillage, and a full control panel for ease of operation. Backed by a 100% Performance Guarantee. Processing Rate Gallons Per Minute Dirty/Clean Tank Capacity (Gallons) Overall Length Overall Width Overall Height Clean Compartment...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.