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RapiTrimTM -P-UV

RapiTrimTM -P-UV

RapiTrimTM -P-UV

Product catalog summary
Overview
The RapiTrim™-P-UV is a UV (355 nm) laser resistor trimming system designed for specialty applications, including trimming thick and thin-film resistors and processing materials like copper, polyimide, and ceramic. It is optimized for high-volume production and hybrid circuit trimming.

Key Features
  • Compatible with industry-standard probe cards and designed for high-volume production.
  • Features a high-performance 4-axis prober and a 300x300 mm vacuum chuck for large substrates.
  • Automatic run-time calibration ensures process integrity.
  • Advanced ProSys™ Control Software for automated file conversion, job generation, and process control.

Capabilities
  • Supports thin and thick film trimming with various measurement setups.
  • Allows for active circuit trimming with integrated or external instruments.
  • Features intuitive graphical job setup and automated DXF import.

Fixtured Solution
  • Configured with probe card fixtures for volume applications, supporting standard formats.
  • Custom fixtures available for unique applications, including active trim situations.

Software Features
  • Simplified operator interface with process map visualization.
  • Supports multi-up, panelized, or individual fixtured substrates.
  • Includes laser scribed marking for serialization and pass/fail status.
  • Offers multi-user, multi-role configurable access and maintenance tracking.

Specifications
  • Trim Types: Single-plunge, double-plunge, L, L-Vernier, scan, serpentine, and custom cuts.
  • Optical System: High reliability fiber or DPSS laser, automated power calibration, and precision alignment.
  • Mechanical System: Precision linear motor XY stages with high resolution.
  • Measurement System: Programmable force voltage/current, wide resistor range, and high accuracy.

Part Handling and Software
  • Handles parts up to 300x300mm with easy access sliding doors.
  • Features auto-import from DXF, automatic vision alignment, and real-time diagnostics.

Options and Requirements
  • Options include automatic stack loader/unloader, network interfaces, and custom fixturing.
  • Facilities require 200-240VAC, 1ph, 30A, 50/60Hz electrical supply and exhaust for debris removal.
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Catalog excerpts

RapiTrimTM -P-UV-1

Advanced laser solutions for interconnect and component production. UV (355 nm) Laser Resistor Trimming System for Special Applications RapiTrim-P with UV (355 nm) Laser The UV model is designed for multi-purpose and specialty applications. These include the trimming of thick and thin-film resistors with narrow kerf, or applications with additional processing capability for materials such as copper, polyimide, ceramic (green tape, stackups or fired), FR4 and others. Compatible with industry standard probe cards Designed for high-volume production Optimized for hybrid circuit and specialized chip trim High performance 4-axis prober with precision step-and-repeat substrate handler 300x300 mm vacuum chuck for large substrates and multi-up circuits Automatic run-time calibration for optimum process integrity Wide range of stack and magazine loader/unloader options Thin film and thick film trimming Simple two-probe measurement to guarded probing with full Kelvin probing Active circuit trimming with integrated 4channel measurement system or optional external instruments Flexible per-measurement setup for forced voltage or forced current. Measure voltage and current simultaneously on up to 4 Kelvin channels with real-time resistance calculation. Intuitive graphical Job Setup with automated DXF import and process sequence customization Designed for Next-Generation Circuit Trim and Test When your high-volume production needs are best served by a probe card system, RapiTrim is the system of choice. Incorporating the industry’s highest performance probe card handler, ultra-rigid and high resolution XY motion stages, and modern user interface with automated run-time calibration, RapiTrim delivers the reliable 24x7 production solution you need. Trimming your next-generation products shouldn’t be trusted to equipment designed decades ago. Serpentine trims in thin and thick films. Advanced ProSysTM Control Software ProSys software allows for automated file conversion and job generation and provides a graphic display of the job features and process status. All machine setup calibration controls, job and process settings, vision and process map, status and diagnostic information are accessible with a single click or tap on the intuitive touchscreen user interface. Process tools allow precise control over laser energy, bite size, cut direction and trim limits. Corner shave trim and symmetrical shave trim. 1051 Baxter Road, Ottawa, Ontario, Canada K2C 3P2 Tel: +1-613-236-8359 Copyright© 2022 PPI Systems Inc. All rights rese

 Open the catalog to page 1
RapiTrimTM -P-UV-2

Advanced laser solutions for interconnect and component production. The RapiTrim™ Fixtured Solution Standard Features RapiTrim systems configured with probe card fixtures are ideally suited to volume applications. Standard probe card formats are supported, allowing portability of fixtures from existing equipment. Intuitive graphical user interface with ProSys operating software. PPI’s advanced probe handler with 4 axis servo control provides the industry’s highest speed step-and-repeat performance for ultimate throughput. Accuracy and repeatability are guaranteed through high resolution optical...

 Open the catalog to page 2
RapiTrimTM -P-UV-3

Advanced laser solutions for interconnect and component production. Software Features Simplified operator interface - load substrates and job, then just press Start. Create jobs through an interactive graphical map of components, circuit features, alignment targets, and trims. Process map - visualize all job components in map or camera. Clearly see immediately what and where the process is, in real time, including pass / fail indication. Extensive DXF and IPC-D-356 file import support automates and speeds job creation. Visualize trims and markings in the map or camera overlay on actual resistors....

 Open the catalog to page 3
RapiTrimTM -P-UV-4

Advanced laser solutions for interconnect and component production. RapiTrim Specifications* Trim Types and Accuracy Part Handling • Single-plunge, double-plunge, L, L-Vernier, • Standard 165mm (6.5 inch) probe card, other • Part handling up to 300x300mm on system scan, serpentine, and custom multi-leg cut types formats optional vacuum chuck • Typical trimmed resistor distribution <1% (3 sigma), material and trim type dependent • Advanced laser pulse control optimizes • Easy access sliding doors with two hand safety operation (manual load models) • Servo controlled Z velocity and acceleration...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.