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POWERMASTER
Bolting Tools

Bolting Tools

Product catalog summary

Overview: The document provides a comprehensive overview of Powermaster's industrial bolting tools, including hydraulic torque wrenches, pumps, and accessories. These tools are essential for industries such as power, mining, refinery, steel, and petrochemical sectors. Powermaster is recognized globally, with distribution in over 110 countries and multiple branch offices worldwide.

Product Specifications: The document details specifications for various series of hydraulic wrenches, including the PSD and PXD series. The PSD series is highlighted for its advanced features such as faster stroke, fewer moving parts, and hands-off operation. The PXD series is noted for its flat design and unique shaped piston, offering accurate repeatability and direct flow oil distribution.

Key Features: The PSD series includes features like a mono body housing made from aircraft-grade aluminum, multi-tooth ratchet assembly, and laser-engraved torque charts. The PXD series is praised for its flat design and corrosion protection, making it suitable for various industrial applications.

Accessories: The document lists various accessories for the PSD series, including reaction arms, direct socket drives, and end cap protectors. These accessories enhance the functionality and versatility of the tools.

Technical Data: Detailed technical data is provided for each tool model, including dimensions, torque range, output accuracy, repeatability, and duty cycle. The document also includes a torque conversion chart for easy reference.

Applications: The tools are suitable for a wide range of applications across different industries, including petrochemical plants, steel plants, offshore platforms, and the windmill industry.

PXD Series Accessories and Features: The document provides detailed specifications for the PXD series accessories, including dimensions in both inches and millimeters for various models. Key features include a low-profile design, high-strength alloy construction, and dual 360° swivels for hose movement.

Quadra-Port System: The Quadra-Port System utilizes multiple Powermaster torque wrenches with Quadra-Port Hydraulic Pumps, allowing a single operator to apply an even load with the push of a button. This system ensures even load distribution and applies equal torque with 3% accuracy.

Bolting Services: Powermaster offers comprehensive hydraulic bolting services that are safe, fast, and economical. The service is advantageous for companies that use hydraulic bolting tools infrequently, as it avoids the need for large investments in purchasing tools. Powermaster also offers tool rentals and recommends orientation sessions for tool usage.

Power Packs: The Quadra-Port Multi-Port Manifold supports up to four ports and features a cool-running continuous duty axial piston pump. It operates quietly and includes a rugged remote pendant for motor and valve control.

Backup Wrenches: Powermaster provides a range of backup wrenches in both metric and standard sizes. These wrenches are mechanically operated, eliminating the need for hydraulic systems, and are designed for heavy-duty industrial use.

Pneumatic Torque Wrenches: The VEGA Series Pneumatic Torque Wrenches offer a clean, fast, and economical operation with high accuracy and repeatability.

Torque Wrench Extensions: The PVT-8400 series offers manageability in torque application and ease in transport and storage.

Light Weight Torque Wrenches: These wrenches are made from a lightweight, high-strength alloy, reducing weight by half compared to conventional wrenches.

Torque Screw Driver: Features a 1/4” square drive spindle for standard sockets and bits, with bi-directional operation and concealed adjustment to prevent accidental resetting.

Torque Multipliers: These devices use epicyclic gearing to multiply input torque, reducing operator effort and space requirements.

Power Splitters: Designed for safe and fast nut cutting without damaging bolts or threads.

Flange Spreaders: Hydraulic and manual options are available, providing significant force and gap for tasks like gasket replacement.

Hydraulic Flange Spreaders: These tools are designed for safely opening pipe flanges with capacities of 5 and 10 tonnes.

Manual and Hydraulic Models: The MS10K manual model is lightweight and easy to operate by one person, providing a force of 10,000 lbs.

Hydraulic Vertical Lifting Wedge (HVW-10): This tool is designed for lifting heavy objects vertically with minimal clearance.

Hydraulic Spreading Wedge (HSW-10): This tool is used for flange spreading with a spreading force of 14 tons.

Bolt Tensioners: Bolt tensioning is preferred for tightening bolts in critical applications.

Sub Sea Bolt Tensioners (TSS Series): Designed for subsea applications, these tensioners are made from stainless steel for corrosion resistance.

Spring Balancers: The document provides detailed specifications and features of various series of spring balancers and heavy-duty industrial impact wrenches manufactured by Powermaster.

Safety Features: Wire arrest mechanism to prevent whipping action in case of accidental dislodging.

Heavy Duty Industrial Impact Wrenches: Features mechanisms like the Pin Clutch and Twin Hammer for high torque and low vibration.

Conclusion: Powermaster's products are designed with enhanced safety features and improved usability, meeting international safety standards and catering to a global market.

Catalog excerpts

carries the worlds most comprehensive line of Industrial Bolting Tools. Whether you need manual or hydraulic, air driven or electric - We are your one stop shop for all your Bolting needs. for years has been recognised as a significant world player in the manufacture and supply of quality Hydraulic Torque Wrenches, Pumps and Accessories for the Power, Mining, Refinery, Steel, Petrochemical and other Heavy Industries. Corporate Headquarters 229, Pragati Industrial Estate, 316 N. M. Joshi Marg, Chinchpokli, Bombay - 400 011, INDIA. Tel. : +91.22.4345 3100 Fax : +91.22.2307 3761 Sales and Service...

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INDEX PSD SERIES SQUARE DRIVE HYDRAULIC WRENCHES PAGE 3-6 PXD SERIES LOW CLEARANCE HYDRAULIC WRENCHES PAGE 7-11 BOLTING SERVICES / RENTAL PROGRAMS PAGE 12-13 PUMPS FOR USE WITH HYDRAULIC WRENCHES PAGE 14-15 BACKUP WRENCHES PAGE 16 PNEUMATIC TORQUE WRENCHES PAGE 17-20 CLASSIC MECHANICAL CLICK TORQUE WRENCHES PAGE 21-24

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INDEX CLASSIC MECHANICAL TORQUE MULTIPLIERS PAGE 25-28 POWER SPLITTER HYDRAULIC NUT SPLITTERS PAGE 29-30 POWER SPREADER FLANGE SPREADERS PAGE 31 HYDRAULIC VERTICAL LIFTING & SPREADING WEDGE PAGE 32-33 HYDRAULIC BOLT TENSIONERS PAGE 34-47 SPRING BALANCERS PAGE 48-52 IMPACT WRENCHES PAGE 53

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PSD SERIES ACCESSORIES PSD SERIES ACCESSORIES Extended Reaction Bar Direct Allen Hex Drive Adapter Direct Socket Drive Non Push Thru Square Drive Standard Reaction Arm One Piece Solid Extended Reaction Arm Tool Length Height Width Model PSD-2 3.55 1.65 1.13 PSD-3 4.50 2.15 1.52 PSD-5 5.10 2.45 1.85 PSD-7 6.25 2.90 2.05 PSD-11 6.85 3.26 2.24 PSD-20 9.05 4.13 3.14 PSD-27 8.85 4.33 2.30 PSD-60 10.62 5.51 4.00 All Dimensions are in inches. EXT. Ext. 0.83 1.09 1.33 1.65 1.96 3.00 2.75 3.54 Tool Model H DT WI LE NG TH HEIGHT PSD-2 PSD-3 PSD-5 PSD-7 PSD-11 PSD-20 PSD-27 PSD-60 Tool Model Tool Extended...

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PSD Square Drive - The Performance Guaranteed! The Multi - Faceted PSD Series is the preferred tool of choice on applications in every industry. From Petrochemical Plants, Steel Plants, Offshore Platforms and the windmill industry, the PSD series is the most versatile tool that outperforms all the others! PSD-7 Torques the Nut in Seconds! PSD SERIES FEATURES PSD SERIES FEATURES PSD-3 In use during a super critical application in the Power Industry. 360 Swivels: Highest quality aircraft grade 7075 Aluminum housing for unrivalled strength. Dual 360° Swivel allows free 360° individual movement of...

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PXD SERIES ACCESSORIES PXD SERIES ACCESSORIES PXD Cylinder Link Extended Reaction Arm Hex Reducer Stack Socket Square Drive Adapter Low Point Reaction Paddle Low Point Reaction Arm Hex To Square Drive Adaptor Tool Model Hex To Square Drive Adaptor Model PXD-1 PXD-2 PXD-4 PXD-8 PXD-16 PXD-32 PXD-45 AHS1 AHS2 AHS4 AHS8 AHS16 AHS32 AHS45 Specify A/F size and Square size when ordering. Tool Low Point Length Width Height 1 Height 2 Model Reaction Arm Model PXD-1 PXD-2 PXD-4 PXD-8 PXD-16 PXD-32 PXD-45 PXD-1 RP PXD-2 RP PXD-4 RP PXD-8 RP PXD-16 RP PXD-32 RP PXD-45 RP 2.73 4.35 5.65 7.15 9.05 11.20 11.20...

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PXD Low Profile - The Perfect Solution for Tight Applications! Clearance ABOVE The Nut - No Problem For A PXD! Clearance BEHIND The Nut - No Problem For A PXD! Clearance BETWEEN The Nut - No Problem For A PXD! Tensioners - Too Big To Fit! Multipliers - Too Big To Fit! Nut Runners - Too Big To Fit! Impact Wrenches PXD SERIES FEATURES PXD SERIES FEATURES - Too Big To Fit! Other Hydraulic Wrenches - Too Big To Fit! PXD - Perfect Fit! PXD-4 Speedy torquing! PXD cylinder and link are the same width. A Powermaster exclusive that allows a flat contact between the wrench and flange surface. Multi Tooth...

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QUADRA-PORT SYSTEM QUADRA-PORT SYSTEM Quadra-Port - For Fast-Accurate-Even Bolt Loading The primary focus of the Quadra-Port System is to eliminate the common “Criss-Cross” bolt tightening pattern that causes crushing or over torquing of gaskets. With the Quadra-Port System multi Powermaster torque wrenches are utilized along with our Quadra-Port Hydraulic Pumps. Once the Powermaster wrenches are in place a single operator can apply even load at the push of a button. The Quadra-Port System will _ evenly close the gap and apply equal torque to + 3% accuracy! Quadra-Port - Ensures Even Load Distribution...

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POWER PACKS POWER PACKS Electric EP1000 EP1000 with Mono Port EP1000 with Quadra Port (4 Port) EP1000 -- High Flow - High Speed for Heavy Duty Application Quadra-Port Multi-Port Manifold (Max. 4 Ports). Cool running continuous duty axial piston pump. Single phase induction motor. 115V and 230V available. Starts under full load. 620.00 Runs on reduced voltage. Quiet operation (approx. 80 dBA @ 10,000 PSI). Rugged remote pendant to control motor and valve. Easily adjustable pressure control knob. Auto-dump relieves oil pressure from hoses. P O W E R M A S T E R Completely enclosed motor housing...

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POWER PACKS POWER PACKS Pneumatic AP1000 AP1000 with Mono Port AP1000 with Quadra Port (4 Port) AP1000 -- High Flow - High Speed for Heavy Duty Application Quadra-Port Multi-Port Manifold (Max. 4 Ports). Cool running continuous duty axial piston pump. Powerful 1.5HP industrial duty air motor. Runs on 50 cfm / 80 PSI of air. 620.00 Quiet operation (approx. 80 dBA @ 10,000 PSI). Rugged remote pendant to control motor and valve. Easily adjustable pressure control knob. Auto-dump relieves oil pressure from hoses. Filter-lubricator for long trouble free operation. 2 Gallon oil reservoir. Precise PSI/BAR...

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BACKUP WRENCHES BACKUP WRENCHES Features : Heavy duty industrial construction. Ergonomic and Safe. Totally Mechanical - No Hydraulic. Easy to release. Eliminates Striker Wrenches, Shims a Vice Grip Style Backup Wrenches. Stock in Standard and Metric Sizes. P O W E R M A S T E R Technical Details: 16 PBW-1 Wrench Handle Metric Sizes Part No. mm Part No. Standard Sizes mm Part No. inch Part No. inch BC-19M 19 BC-46M 46 BC-012 3/4 BC-200 2 BC-22M 22 BC-50M 50 BC-014 7/8 BC-203 2.3/16 BC-24M 24 BC-55M 55 BC-100 1 BC-206 2.3/8 BC-27M 27 BC-60M 60 BC-102 1.1/8 BC-209 2.9/16 BC-30M 30 BC-65M 65 BC-104...

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Bolting Tools

Bolting Tools

Catalog excerpts

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