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Rolaram

Rolaram
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Rolaram

Product catalog summary
Overview of Rolaram Linear Actuator Range
Rolaram linear actuators are electro-mechanical devices that convert rotary motion into linear movement using Spiracon™ planetary roller screws or ball screws. They are driven by an electric motor through a reduction gearbox, offering high efficiency, dynamic load capacity, precise repeatability, long life, low maintenance, and clean operation. These actuators are cost-effective, easy to install, and synchronize.
Features of Rolaram Actuators
Rolaram actuators provide advantages over hydraulic and conventional electro-mechanical actuators, such as easy installation, synchronization, low power consumption, and no risk of oil leaks or fire. They are suitable for industries like nuclear, food processing, aerospace, and automotive.
Working Applications
Rolaram actuators are used in applications like scissor lifts, robotics, medical beds, and continuous operation process lines. Examples include die splitters for car body panel production and de-chocking cars for steel roll maintenance.
Product Code
The product code for Rolaram actuators includes details about the actuator series, features, accessories, linear speed, stroke, and motor specifications, helping identify specific configurations and capabilities.
Rolaram Linear Actuator Range
There are eight standard Rolaram models available in two drive configurations, each offering a range of linear speeds and load capabilities. Models can be customized for specific applications.
Dynamic Load Capacity and Linear Speed
The dynamic load capacity ranges from 4 kN to 400 kN, with linear speeds from less than 250 mm/minute to 7000 mm/minute, achieved through various gearbox ratios and motor speeds.
Drive and Stroke
The drive system uses a standard 415v 3-phase AC brake motor, ensuring the actuator is self-sustaining. Stroke lengths vary by model, accommodating maximum dynamic loads in compression.
Standard Features
  • Right angle or parallel drive configurations
  • Various end fittings: clevis, screwed end, top plate
  • Trunnion mounting options
  • Proximity switches and encoder availability
  • Ball screw versions for specific models
  • Guided ram option
Operating Life and Duty
Actuators have high operating lives, exceeding 10,000 hours for some models. Ball screw versions may have lower life expectancy compared to roller screw versions. Continuous duty applications are possible.
Efficiency
The screw and gear system provides an overall mechanical efficiency of approximately 80%, minimizing power consumption.
Synchronization
  • Using encoders, synchronous motors, or servo systems
  • Mechanically linking units with drive shafting
Positional Accuracy
Roller screw models offer repeatable positioning within 0.005mm, while ball screw models offer 50 microns accuracy.
Guiding the Load
Side loads should be avoided by guiding the load. The guided ram option eliminates the need for torsional restraint.
Mounting Position
Actuators can be mounted in any orientation.
Safety Features
  • Fail-safe brake maintains position during power failure
  • Enclosed and sealed unit
  • Built-in proximity and limit switches
Operating Environment
Constructed for industrial conditions, sealed to IP55, and operates between -10°C to +50°C. Can function in extreme temperatures with consultation.
Lubrication and Maintenance
Minimal maintenance required, with periodic lubrication recommended.
Special Applications
  • High linear speed or acceleration
  • High dynamic load capacity
  • Special drive configurations
  • Temperature extremes or hazardous environments
  • Built-in load cell
  • Special mounting or space restrictions
  • Low noise operation
Selection Process
  1. Select actuator model based on load/speed requirements.
  2. Refer to technical charts for speed and configuration.
  3. Ensure stroke is within maximum limits.
  4. Choose end fitting and mounting options to complete product code.
Performance Data
  • Load capacity up to 400 kN
  • Linear speed up to 7000 mm/min
  • Stroke up to 5000 mm
  • Efficiency of 80%
  • Accuracy: Roller screw up to 0.005 mm, Ball screw up to 0.05 mm
  • Operating temperature: -10°C to +50°C, extremes possible
  • Life expectancy: 10,000 hours at full load and speed
  • Enclosure: IP55
Specifications
The document lists multiple models with their respective linear speeds, dynamic load capacities, motor max strokes, basic weights, power requirements, and frame sizes. Notable models include R175, R225, and R250, each with specific configurations and capabilities.
Procedures and Applications
The document outlines specific applications for the actuators, such as driving paint pumps, operating X-ray examination tables, and controlling ventilation dampers. Each application highlights the unique requirements and solutions provided by the actuators, emphasizing features like in-line configuration, noise reduction, and failsafe operations.
Standards and Recommendations
The document includes notes on static load capacities, weight calculations, and dimension changes. It also provides guidance on selecting appropriate materials and configurations for specific applications, ensuring compliance with operational and environmental standards.
Technical Data and Accessories
Detailed technical data is provided for standard and optional limit switches, including parameters like housing material, sensing distance, and operating temperature. The document also mentions the availability of encoders and alternative materials for actuator construction.
Key Features
The actuators are designed for high efficiency, low maintenance, and reliability. They offer features like keyed screw mechanisms, universal joints, and non-contaminating grease, making them suitable for various industrial applications.
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Catalog excerpts

Rolaram-3

Linear Actuators Rolaram

 Open the catalog to page 3
Rolaram-4

Overview of Rolaram Linear Actuator Range What is a Rolaram® Linear Actuator? Rolaram® is an electro-mechanical linear actuator, which consists of either a Spiracon™ planetary roller screw or a ball screw, driven by an electric motor, through a reduction gearbox. The lead screw converts rotary motion to linear movement. As the screw rotates, the nut extends and retracts the ram, which is attached to the load. Parallel Configuration Helical Spur Gearbox Brake Motor Screw Support Bearing Bearing Support Spiracon Roller Screw Clevis End Thrust Bearing Housing Tapered Roller Thrust Bearings Outer...

 Open the catalog to page 4
Rolaram-5

Linear Actuators Features of Rolaram Actuator Main features of Rolaram® Actuators • • • • • • • • High efficiency screw mechanism and gearbox High dynamic load capacity and wide speed range Controllable for synchronisation Precise repeatability of positioning Long life and low maintenance and running costs Clean operation and low noise Cost effective package Guided ram option Advantages over other Actuators Rolaram actuators can not only match the load capacity of hydraulic cylinders and exceed the load capacity of conventional electro-mechanical actuators but also provide: • • • • • • • Easy...

 Open the catalog to page 5
Rolaram-6

Working Applications for Rolaram Actuators Application Die splitter for opening up 20 tonne die sets, prior to their use in the production of car body panels. Linear Actuation Requirements Dies require to be split evenly, with all corners being moved simultaneously, within 5 microns of each other. Solution 4 identical Rolaram actuators mounted one on each corner of the die splitter. Each driven by a servo motor, controlled by a PLC, to ensure synchronisation of all 4 actuators, within the required limits of positional accuracy. Cranes were previously used to split the dies and the die splitter...

 Open the catalog to page 6
Rolaram-7

Linear Actuators Working Applications for Rolaram Actuators Application Grinding head adjustment to put precise tapers on camshaft cam lobes. Linear Actuation Requirements Moving a load of 270kg, on a continuous duty cycle, over an operating life of 10 years. Solution A single Rolaram actuator fitted with an AC servo motor and encoder. Unit is sealed to prevent the ingress of abrasive dust. Application De-chocking car for removal and refitting of 14 tonne bearing assemblies (chocks) on steel rolls. Linear Actuation Requirements 4 stage sequence of operation • Locate car on its rails, parallel...

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Rolaram-8

Linear Actuators Product Code for Rolaram® Actuators RR150AP-0300-0500-CT00-E1B0P10 R150 Rolaram Linear Actuator with Roller Screw Drive, Standard design with electric motor mounted parallel to ram, 300mm/min linear speeed, 500mm stroke, Clevis End on ram, Standard Trunnion Mount on gearbox, 415VAC 3-Phase 50Hz induction motor with brake, no encoder feedback, 2 fixed proximity sensors for end of stroke position indication mounted in position-1, standard paint lubrication and seals. GROUP-1 - Linear Actuator Definition GROUP-2 - Linear Actuator Features GROUP-3 - Accessories GROUP-1 - Linear Actuator...

 Open the catalog to page 8
Rolaram-9

Linear Actuators Product Code for Rolaram® Actuators GROUP-3 - Accessories 24 - Drive Type E 25 - Motor Power Supply None - No Motor 0 415VAC 3-Phase, 50/60Hz Induction Motor (Standard) 1 220VAC 1-Phase, 50/60Hz Induction Motor 2 24VDC Permanent Magnet 3 AC Servo Motor - 3-Phase, AC 4 AC Servo Motor - 1-Phase, AC 5 DC Servo Motor 6 Electric Motor (Standard) Electric Motor and auxiliary shaft on gearbox Electric Motor with auxiliary shaft Hand Wheel Electric Motor & Hand Wheel No Motor - Just Motor Mount, B14 No Motor - Just Motor Mount, B5 No Motor Fittings - solid shaft input - single ended...

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Rolaram-10

Rolaram® Linear Actuator Range There are 8 standard Rolaram models, available in 2 standard drive configurations, each with 10 linear speeds and offering a wide range of load capabilities. The R050, R075, R100 and R125 models are available in a Ball Screw version, for applications where positional accuracy is less important and a more cost effective solution is desired. Where the standard range does not meet the application specification, special actuators can be designed to meet customers’ specific requirements (refer page 11). Dynamic Load Capacity and Linear Speed Dynamic load capacity from...

 Open the catalog to page 10
Rolaram-11

Linear Actuators Rolaram® Linear Actuator Range Operating Life and Duty The actuator models listed in the Technical Charts are capable of very high operating lives (in excess of 10,000 hours for some high speed models). The ball screw version may have a lower life expectancy than the equivalent roller screw version. Due to the almost limitless number of possible configurations, please consult our Technical Sales Department for an estimate of life for individual applications. Continuous duty applications e.g. reciprocating pumping systems can also be realised. Efficiency The inherent high efficiency...

 Open the catalog to page 11
Rolaram-12

How to Select a Rolaram® Actuator There are 4 simple steps as follows : Step 1 Using the load/speed curves on page 8, select the actuator model which has an adequate dynamic load capacity for the required linear speed. Positional accuracy and life considerations may dictate selection of the roller screw version for models R075, R100 and R125. Referring to the Technical Charts (page 11) for that model, select the nearest linear speed for the chosen right angle or parallel drive configuration. Check the required stroke is within the maximum stroke limit. Choose the end fitting, mounting arrangement...

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Rolaram-13

Linear Actuators Rolaram® Performance Data General Rolaram Performance Summary Load Linear Speed 80% (typical) Roller Screw Ball Screw Extreme (consult Power Jacks) Operating Temperature 10 000 hours typical as standard at full rated load and speed Model B050/R050 Parallel Configuration Ball Screw Product Code Linear Speed (mm/min) Dynamic Load capacity (kN) Frame Size Linear Speed (mm/min) Dynamic Load capacity (kN) Roller Screw Product Code Frame Size Static load capacity = 19kN For tensile loads, greater maximum strokes can be accommodated, depending on linear speed. Total weight = basic weight...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.