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C & E-SERIES SCREW JACKS

C & E-SERIES SCREW JACKS
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C & E-SERIES SCREW JACKS

Product catalog summary
Company Overview
Power Jacks is a UK-based leading manufacturer specializing in actuation, lifting, and positioning solutions across sectors such as Industrial Automation, Energy, Defence, Medical, Transport, and Civil Engineering. It is the largest screw jack manufacturing facility in the UK, adhering to standards like BS EN ISO 9001, OHSAS 18001, and ISO 14001, with a global presence in 26 countries and products supplied to over 80 countries.
Introduction to Screw Jacks
The document provides a guide to the C & E-Series Screw Jacks, detailing design, specifications, and applications. It includes a comparison of screw jack sizes and systems, and guidance on selecting the appropriate screw jack.
C-Series Machine Screw Jacks
Features, applications, and performance of C-Series Machine Screw Jacks are outlined, with capacities from 2.5kN to 100kN. Additional components include anti-backlash, anti-rotation, safety nuts, and motor adaptors.
E-Series Machine Screw Jacks
The E-Series offers capacities from 5kN to 2000kN, including stainless steel and ball screw variants, with features and performance metrics highlighted.
Accessories and Special Designs
Power Jacks provides accessories like end fittings, bellows boots, and limit switches, and discusses custom design processes for special applications.
Engineering Guide
Includes critical engineering data such as screw speed charts, torque ratings, load ratings, and performance calculations, along with 2D and 3D CAD models for support.
Screw Jack Options
Various lead screw options are available, including standard pitch, double pitch, stainless steel, and larger diameter screws. Special designs are available for non-standard requirements.
System Components
Key components include the screw jack, bevel gearboxes, flexible couplings, drive shafts, shaft supports, and electric motors, tailored to meet specific system requirements.
Product Code and Features
The screw jack product code specifies gearbox type, screw type, configuration, capacity, stroke, end type, material, mounting, and additional features like anti-backlash and safety nuts.
Selection and Calculation
A five-step guide assists in selecting the appropriate screw jack, focusing on power and torque requirements.
Constraints and Safety
Considerations for lifting screw column strength, critical speed, and deflection are crucial for safe operation, with recommended safety factors.
Conclusion
Power Jacks provides comprehensive solutions for screw jack systems, with detailed specifications and customization options.
Deflection Tolerances
Tolerable deflection should be less than 0.5 mm per meter, with a formula provided for calculation.
Screw Jack Specifications
Includes start-up and dynamic torque values, side load guidance, radial force limits, and self-locking features.
Jacking System Power Input
Total input power is calculated based on the number of screw jacks, arrangement efficiency, and gearbox efficiency.
Performance and Applications
Details performance metrics and typical applications in industries like metal processing, automotive, and aerospace.
Special Applications
Example of a special application includes a 'magic mirror' effect for a car reveal system using a four screw jack system.
Specifications
Details for various models of C-Series Machine Screw Jacks, including capacities, lead screw dimensions, gear ratios, and torque requirements.
Performance Metrics
Includes maximum input power, start-up torque, maximum through torque, static and dynamic efficiency, and lead screw restraining torque.
Design and Safety Features
All models feature a stop nut for safety, with dimensions provided in millimeters.
Accessories and Options
Available accessories include rotary limit switch adaptors, anti-backlash end fittings, and more.
Column Strength and Critical Speed
Details on column strength and critical screw speed are provided for each model.
Specifications
Outlines features of rotary limit switches and machine screw jacks, including contact types, enclosure ratings, and mounting options.
Machine Screw Jacks
The E-Series machine screw jacks are available in various models with capacities from 5kN to 2000kN, featuring precision worm gear sets and multiple mounting options.
Performance and Efficiency
Provides detailed performance metrics for different models, including gear ratios and efficiency values.
Applications
The E-Series machine screw jacks are used in sectors like steel, automotive, and aerospace, suitable for intermittent duty cycles.
System Configurations
Screw jacks can be connected in systems for synchronized operation, with popular configurations including 'H' and 'U' systems.
Additional Features
Highlights integrated lubrication systems and corrosion protection options.
Specifications
Details for various models of machine screw jacks from Power Jacks, specifically the E-Series, with capacities ranging from 200kN to 1500kN.
Procedures and Recommendations
Includes installation recommendations and maintenance requirements.
Performance and Limitations
Details maximum input speed, maximum through torque, and column strength for different models.
Additional Notes
Includes notes on dimensions, material specifications, and the availability of custom options.
Specifications
Outlines various models of screw jacks, including capacities and specifications for stainless steel and plated worm shafts.
Procedures
Describes the use of safety nuts in screw jacks for load transfer and sustaining load in case of failure.
Norms and Standards
All safety nuts comply with BS EN 1570 standards.
Recommendations
Recommends using translating screw jacks with safety nuts for critical applications.
Key Data from Tables
Provides detailed specifications for various models, including dimensions and efficiency values.
Performance and Applications
Highlights the high efficiency of ball screw jacks and typical applications in various industries.
Customization and Systems
Offers customization options and emphasizes the importance of considering mechanical or electrical linking for multiple screw jacks.
Overview
Provides detailed specifications and guidelines for various models of metric ballscrew jacks, focusing on load capacities and configurations.
Specifications
Outlines specifications for ballscrew jacks with varying diameters and leads, detailing permissible compressive loads.
Configurations and Load Capacities
Provides load capacity charts for different ballscrew diameters and configurations.
Design and Features
Highlights high efficiency and reduced axial backlash in E-Series ballscrew jacks.
Accessories and Customization
Discusses various accessories and customization options for specific application requirements.
Roller Screw Jacks
Introduces E-Series roller screw jacks for high load and high duty applications.
Applications and Systems
Recommends roller screw jacks for high load applications with high duty cycles.
Conclusion
Provides comprehensive technical details and options for selecting and customizing metric ballscrew jacks and roller screw jacks.
Overview
Provides detailed specifications and guidelines for Power Jacks' E-Series accessories, focusing on machine screw jacks and ball screw jacks with bellows boots.
Specifications
Outlines dimensions and configurations for different models of machine screw jacks and ball screw jacks.
Procedures and Recommendations
Includes recommendations for internal boot guides and fixing unattached collars.
Materials and Construction
Bellows boots are made from PVC-coated nylon, with options for other materials available.
Trunnion Mounts
Details trunnion mounts for various capacities, with options for customized mounts.
Motor Adapters
Standard adapters are available for metric machine screw and ball screw jacks.
End of Travel Proximity Sensors
Describes sensor kits with inductive proximity sensors.
Notes
Includes notes on dimensions, material specifications, and the availability of custom options.
Overview
Provides detailed technical specifications and design options for screw jacks and related accessories, focusing on customization and application-specific solutions.
Specifications
Lists various specifications for upright and inverted machine screw jacks.
Limit Switches
Electro-mechanical limit switches can be fitted to screw jacks, with options for rotary limit switches.
Design Customization
Power Jacks offers fully customizable screw jack designs to meet specific customer requirements.
U-Series Subsea Screw Jacks
Designed for underwater applications, with depth ratings up to 3000m and capacities up to 2000 kN.
Performance and Operational Details
Includes engineering guides for screw jack performance.
Application Examples
Examples of special screw jack designs are provided.
Specifications
Provides detailed specifications for various types of screw jacks.
Procedures
Explains the operation of rotating and translating screw jacks.
Standards and Recommendations
Recommendations for minimizing side loads and ensuring proper guidance.
Key Torque and Radial Loads
Key torque values are provided for different capacities and screw diameters.
Backlash and Pitch Deviation
Backlash ratings for machine and ball screw jacks are discussed.
Side Load and Lateral Movement Ratings
Maximum side load ratings are provided.
Operation and Maintenance
Emphasizes the importance of proper maintenance and lubrication.
Conclusion
Serves as a comprehensive guide for selecting, operating, and maintaining screw jacks.
Anti-Backlash Device
Minimizes axial backlash between the lead screw and nut assembly.
Column Strength and Side Loads
Column strength is determined by the screw's length-to-diameter ratio.
Duty Cycle and Temperature Limits
Screw jacks have an intermittent duty cycle at rated load.
Thermal Considerations
Heat generation in screw jacks is influenced by duty cycle and other factors.
Pivoting and Corrosion Resistance
Screw jacks can be designed to pivot loads using double clevis or clevis-trunnion mounting.
Installation and Maintenance
Proper alignment and strength of the supporting structure are crucial.
System Arrangements and Efficiency
Screw jacks can be linked mechanically or electronically for synchronized operation.
Emergency Stops and Drift
Emergency stop devices should be used cautiously.
Calculation Formulae
Formulas are provided for calculating linear speed, input torque, and input power.
Overview
Provides formulae for calculating the moment of inertia and acceleration or braking time for screw jacks.
Specifications
Outlines the formulae for calculating the moment of inertia for solid and hollow cylinders.
Procedures
Includes calculations for acceleration or braking time.
Key Parameters
Defines several symbols and their corresponding units.
Company Information
Power Jacks Limited is based in Aberdeenshire, Scotland, serving various sectors.
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Catalog excerpts

C & E-SERIES SCREW JACKS-1

C & E-SERIES SCREW JACKS

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C & E-SERIES SCREW JACKS-2

Screw Jack Design Guide Company Overview Best engineered solution for precision linear actuation, power transmission & jacking systems.

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C & E-SERIES SCREW JACKS-3

C & E-Series Screw Jacks www.powerjacks.com Company Overview OUR EXPERTISE HAS BEEN BUILT ON A HISTORY OF MORE THAN 100 YEARS OF ENGINEERING, CRAFTSMANSHIP, VISIONARY DESIGN, QUALITY MANUFACTURE AND CUSTOMER CARE. Power Jacks is a manufacturing/engineering company specialising in the design and manufacture of actuation, lifting and positioning solutions for applications in Industrial Automation, Energy, Defence, Medical, Transport, and the Civil Engineering sectors. Headquartered near Aberdeen in the UK, the company is the UK’s largest screw jack manufacturing facility, that uses the latest engineering...

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C & E-SERIES SCREW JACKS-5

• 2D CAD Drawings • 3D CAD Models • Dimensioned Data Sheet

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C & E-SERIES SCREW JACKS-6

Compare Screw Jack Sizes C-Series - Translating Screw E-Series - Translating Screw E-Series - Rotating Screw

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C & E-SERIES SCREW JACKS-7

Compare Screw Jack Sizes C-Series - Rotating Screw

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C & E-SERIES SCREW JACKS-8

Translating Screw Jack Building System C-Series - Machine Screw Jack E-Series Machines Screw Jack E-Series Stainless Steel Screw Jack E-Series Ball Screw Jack Lead Screw Options: 1. Standard 1 x Pitch 2. 2 x Pitch 3. Anti-Rotation (Keyed) 4. Stainless Steel 5. Left Hand Thread Bellows Boot Electric Motor with or without: • Brake • Encoder Motor Adaptor • Forced Ventilation Rotary Limit Switch Adaptor Drive Shaft Stop Nut Rotary Limit Switch Secondary Guide Brake Hand Wheel * For use with Anti-Backlash and some safety nut models only. Limit Switches Trunnion Feet Double Clevis mount Special Screw...

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C & E-SERIES SCREW JACKS-9

Rotating Screw Jack Building C-Series - Machine Screw Jack E-Series Machines Screw Jack E-Series Stainless Steel Screw Jack E-Series Ball Screw Jack Lead Screw Options: 1. Standard 1 x Pitch 2. 2 x Pitch 3. No Pilot End 4. Stainless Steel 5. Left Hand Thread 6. Larger Diameter Screw Motor Adaptor Electric Motor with or without: • Brake • Encoder • Forced Ventilation Rotary Limit Switch Adaptor Drive Shaft Trunnion Feet Rotary Limit Switch Trunnion Brake Hand Wheel Special Screw Jacks Design Available when you need more than the standard solution. www.powerjacks.

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C & E-SERIES SCREW JACKS-10

Jacking Systems Screw jacks can be connected together in systems so that multiple units can be operated and controlled together. These jacking system arrangements or configurations can be built in many formats with the use of bevel gearboxes, motors, reduction gearboxes, drive shafts, couplings, plummer blocks and motion control devices. Four of the most popular system configurations are the ‘H’, ‘U’, ‘T’ and ‘I’ configured jacking systems. Note that multiple screw jacks can be linked together mechanically or electrically. The latter is useful if there is no space for linking drive shafts. Typical...

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C & E-SERIES SCREW JACKS-11

Jacking Systems Jacking systems are not limited to the number of screw jacks shown here. They are regularly supplied to clients with 2, 4, 6, 8 jack systems. Larger systems can extend up to 16 or higher. With the use of electronic synchronisation/control multiple systems or screw jacks can be used in unison. Extending the possible number of screw jacks used in unison in excess of 100. To facilitate electronic control of screw jacks, feedback devices (eg encoder, limit switch) are available, mounted on the screw jack or its motor or another system component.

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C & E-SERIES SCREW JACKS-12

Screw Jack Product Code 1 GROUP-1 - Screw Jack Gearbox Definition 2 GROUP-2 - Screw Jack Features

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C & E-SERIES SCREW JACKS-13

Screw Jack Product Code 1 GROUP-1 - Screw Jack Gearbox Definition Machine Screw Rotating Screw Ball Screw Translating Screw Upright - All Stainless Steel Screw Jack #16 Option 1 Ratio with gear rotation monitor #12 Inverted - All Stainless Steel Screw Jack Option 2 Ratio with gear rotation monitor #12 13 - Lifting Screw Lead 10 - Gearbox Feature - 1 Option 1 Lead - Right Hand (Standard) Option 2 Lead - Right Hand Anti-Rotation (Keyed) Option 1 Lead - Left Hand #5 Secondary Guide Option 2 Lead - Left Hand #5 Anti-Rotation (keyed) with Secondary Guide Trunnion Nut with Feet 14 - Worm Shaft Type...

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C & E-SERIES SCREW JACKS-14

Screw Jack Product Code GROUP-2 - Screw Jack Features 24 - Lifting Screw Material #16 Standard with Low Friction Coating (Molycote) Stainless Steel 21 - Character Space 22 - End Type Standard with Protective Coating (Armaloy) Cover Pipe & No Bellows Boot #15 Fork End (standard available up to 200KN) Cover Pipe & Fabric Bellows Boot #9 Fabric Bellows Boot x 2 - Rotating Screw Cover Pipe & Rubber Bellows Boot #9 Rubber Bellows Boot x 2 - Rotating Screw No Cover Pipe & No Bellows Boot #9 Cover Pipe & PU Waterproof Bellows Boot #9 PU Waterproof Bellows Boot x2 - Rotating Screw 25 - Lifting Screw...

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C & E-SERIES SCREW JACKS-15

Screw Jack Product Code Standard Paint & Food Grade Lubricant & Standard Seals Standard Paint, Nuclear Grade Lubricant & Seals Standard Paint, High Temperature Lubricant & Seals Standard Paint, Low Temperature Lubricant & Seals Standard Paint, Biodegradable Lubricant & Standard Seals No Paint, Standard Lubricant & Seals No Paint & Food Grade Lubricant & Standard Seals No Paint, Nuclear Grade Lubricant & Seals No Paint, High Temperature Lubricant & Seals No Paint, Low Temperature Lubricant & Seals No Paint, Biodegradable Lubricant & Standard Seals Standard Primer, Lubricant & Seals Standard Primer...

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C & E-SERIES SCREW JACKS-16

Selecting a Screw Jack Five Step Guide to Initial Screw Jack Selection The following selection procedure is applicable for Machine Screw and Ball Screw Jacks. Calculate Power and Torque Requirements Select a screw jack from the tables with adequate load carrying capacity and note the screw jack static and dynamic efficiency for required input speed. Step 1 - Screw Jack Input Speed Linear Speed (mm/min) x Gear Ratio Pitch (mm) x N° of Starts on Lifting Screw Input speed should not exceed 1800 rpm. Number of starts on lifting screw is usually 1, unless otherwise stated. Note: Screw Lead = Pitch...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.