1. Catalogs
  2. Power and Distribution Transformers
  3. Amorphous Metal Core Technology_WPS_best practice series

Amorphous Metal Core Technology_WPS_best practice series

Amorphous Metal Core Technology_WPS_best practice series

Amorphous Metal Core Technology_WPS_best practice series

Product catalog summary
Introduction
Dr. Lore Grohmann from Wilson Power Solutions discusses the benefits of super low loss amorphous distribution transformers in enhancing the energy efficiency of small power distribution networks. Despite the high operational efficiency of distribution transformers, significant energy losses occur due to the vast number of transformers installed globally, estimated at around 3% of all electricity generated worldwide.
Transformer Losses
Distribution transformers experience two main types of losses: no-load losses and load losses. No-load losses occur in the transformer cores due to hysteresis and eddy current losses, while load losses occur in the electrical circuit due to resistive losses. Reducing these losses can significantly improve energy efficiency.
Amorphous Metal Core Technology
Amorphous metals, used in transformer cores, are alloys with a random atomic structure, unlike conventional crystalline structures. This allows for easier magnetization, resulting in lower hysteresis and eddy current losses. Amorphous metal core transformers can reduce core losses by up to 75% compared to traditional CRGO transformers.
Cost Considerations
While the initial purchase price of super low loss amorphous core transformers is higher due to the cost of materials, the total cost of ownership is lower due to reduced operating costs. Customers are increasingly evaluating transformers based on total cost of ownership rather than just purchase price.
Performance and Adoption
Super low loss transformers combine low current density conductors with amorphous core technology to significantly reduce losses. These transformers have been widely used in countries with overstretched supply networks and have a proven track record. Despite higher initial costs, they offer quick payback periods due to energy savings.
Wilson e2 Transformers
Wilson e2 transformers are manufactured according to international standards and are available in various ratings. They offer reduced transformer losses and come with features like extended tapping range and automatic voltage regulators for stable output voltage. Since their launch in 2009, over 450 units have been supplied, helping organizations reduce costs and emissions.
Conclusion
Standard distribution transformers contribute significantly to energy losses. Improving their efficiency is a cost-effective way to meet emission targets and reduce operating costs. Super low loss amorphous core transformers are crucial in enhancing power distribution network efficiency, reducing carbon emissions, and saving costs.
See more

Catalog excerpts

Amorphous Metal Core Technology_WPS_best practice series-1

Amorphous metal core technology: Transforming energy efficiency of power distribution networks Wilson Power Solutions Best Practice Series Dr Lore Grohmann of Wilson Power Solutions explains how super low loss amorphous distribution transformers can help improve the energy efficiency of small power distribution networks Despite the generally high operational efficiency of distribution transformers, a considerable loss of energy occurs due to the large numbers of distribution transformers installed across global distribution networks: It is commonly estimated around 3% of all electricity generated worldwide (˜25 GW) is wasted through transformer operating losses. According to a 2008 study by SEEDT (Strategies for development and diffusion of Energy-Efficient Distribution Transformers) around 4.6 million distribution transformers are installed in the EU. Their losses exceed 38 TWh/year - this is more than the entire amount of electricity consumed by Denmark (or 8.5% of the electricity consumed in the UK) and equates to 30 million tonnes of CO2. Improving transformer efficiency by reducing these unnecessary losses constitutes a simple and effective way of improving energy efficiency across distribution networks. How? Reducing transformer losses voltage of the transformer is exceeded. Hysteresis losses can be Two types of losses are inherent in the running of distribution metal), while eddy currents can be lowered by reducing lamination transformers: no-load losses that occur in the transformer cores due reduced by selecting low core losses material (such as amorphous to hysteresis and eddy current losses which are constant and present as soon as the transformer is energised and load losses that occur in the transformer’s electrical circuit due to resistive losses that are a function of loading conditions. The main no-load loss is core loss, which is associated with the timevarying nature of the magnetising force and results from hysteresis and eddy currents in the core materials. Core losses are dependent upon the excitation voltage and can increase sharply if the rated www.wilsonpowersolutions.co.uk Tel: +44 (0)113 271 7588 Email: [email protected]

 Open the catalog to page 1
Amorphous Metal Core Technology_WPS_best practice series-2

The major source of load losses for distribution transformers is operations have led customers who operate their own transformers I2R losses in the windings. Load losses can be reduced by selecting to evaluate losses. Rather than basing purchasing decision on the lower-resistivity materials (such as high conductivity copper) for the purchase price alone, the majority of today’s customers chose products windings, by reducing the total length of the winding conductor, and by with reduced losses that provide the most attractive total cost of using a conductor with a larger cross-sectional area....

 Open the catalog to page 2
Amorphous Metal Core Technology_WPS_best practice series-3

Super low loss amorphous metal core transformers Super low loss amorphous core transformers combine conductors having low current density with amorphous core technology to significantly reduce load and no load losses when compared with standard CRGO products. The use of high quality copper conductors has been widespread in Europe and the US to reduce load losses with products being promoted as ‘low loss’ transformers. Amorphous metal core technology has been intensively deployed in countries with notoriously overstretched supply networks (i.e. India) for over two decades and has a proven track...

 Open the catalog to page 3
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.