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METAL BELLOW COUPLINGS

METAL BELLOW COUPLINGS
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METAL BELLOW COUPLINGS

Product catalog summary
Overview: The document provides comprehensive technical specifications and features of various R+W bellows couplings, designed for diverse industrial applications. These couplings are noted for their torsional stiffness, fatigue resistance, and wear-free operation, ensuring an infinite service life if technical limits are respected.
General Specifications:
  • Service Life: Infinite, provided technical limits are adhered to.
  • Fit Clearance: Shaft/hub clearance ranges from 0.01 to 0.05 mm.
  • Rotational Speed: Standard up to 10,000 rpm, with finely balanced versions available for speeds over 10,000 rpm.
  • Temperature Range: -30 to +100°C.
  • Special Solutions: Custom materials, tolerances, dimensions, and performance ratings available upon request.
  • ATEX Certification: Available for hazardous zones 1/21 and 2/22 under directive 94/9/EG.
Coupling Models and Features:
  • BK Series: Torsionally stiff bellows couplings with various mounting options, including clamping hubs and flange mountings, suitable for torques from 2 to 10,000 Nm.
  • BKC: Compact design with clamping hub, suitable for space-restricted installations, offering easy mounting and low moment of inertia.
  • BKH: Features split clamping hubs for easy installation onto pre-aligned shafts, with low moment of inertia.
  • BKL: Economy class with clamping hub, offering light weight and low moment of inertia, suitable for torques from 2 to 500 Nm.
Material and Design:
  • Bellows: Made from high-grade stainless steel.
  • Hubs: Available in steel or aluminum, depending on the model.
  • Design: Various configurations including clamping hubs, split clamping hubs, and flange mountings, designed for easy installation and removal.
Performance and Properties:
  • Torsional Stiffness: Varies by model, ensuring high performance and reliability.
  • Axial and Lateral Flexibility: Provides flexibility in installation and operation, with specified maximum values for axial, lateral, and angular deviations.
  • Spring Stiffness: Detailed specifications for axial and lateral spring stiffness are provided for each model.
Ordering Information: Models can be customized with special designations and features, such as high-speed balancing, by specifying requirements at the time of order.
Additional Coupling Models: The document also details specifications for BK6, BK7, BK8, and MK series, highlighting features like backlash-free operation, easy installation, and high-speed capabilities.
Specifications: Axial, lateral, and angular tolerances are outlined for each coupling type, along with spring stiffness values, dimensions, material compositions, and design features.
Design and Features: Each model is tailored for specific applications, such as the BK6 with a self-centering clamping ring system and the BK8 for ISO flange output gearboxes. The MK series offers radial set screws, clamping hubs, and expanding shafts.
Performance and Applications: Couplings are designed for specific torque ranges and high-speed applications, with custom features available for specific performance needs.
Additional Features: Optional features include ATEX certification for hazardous zones and various custom solutions upon request.
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Catalog excerpts

METAL BELLOW COUPLINGS-1

BACKLASH FREE, TORSIONALLY STIFF METAL BELLOWS COUPLINGS 2 - 10,000 Nm SERVICE LIFE TEMPERATURE RANGE R+W bellows couplings are fatigue resistant and wear free for an infinite service life, as long as the technical limits are not exceeded. GENERAL INFORMATION ABOUT R+W BELLOWS COUPLINGS: ROTATIONAL SPEED ATEX (Optional) Standard up to 10,000 rpm. Over 10,000 rpm in finely balanced version; up to grade ISO G=2.5 is available. For use in hazardous zones 1/21 and 2/22, the metal bellows has been authorized under directive 94/9/EG and is available with certification. ATEX CERTIFIED COUPLINGS Overall shaft / hub clearance of 0.01 - 0.05 mm SPECIAL SOLUTIONS Various materials, tolerances, dimensions and performance ratings available for custom applications on request.

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METAL BELLOW COUPLINGS-2

TORSIONALLY STIFF BELLOWS COUPLINGS 2 - 10,000 Nm MODEL BK1 FEATURES with simple flange mounting from 15 - 10,000 Nm for adapting the metal bellows to custom drive components custom flange patterns available with clamping hub from 15 - 10,000 Nm easy to mount availalbe in multiple lengths low moment of inertia with split clamping hub from 15 - 4,000 Nm r adial mounting possible easy to install onto pre-aligned shafts low moment of inertia economy class with clamping hub from 2 - 500 Nm easy to mount optional self-opening clamp system low moment of inertia compact version with clamping hub from...

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METAL BELLOW COUPLINGS-3

SIZING INSTALLATION igh torque density h ultra compact lowest moment of inertia of all clamping hub designs welded with clamping hub from 15 – 500 Nm with conical clamping hub from 15 - 10,000 Nm Page 40 ELASTOMER COUPLINGS EK | TX all stainless steel construction temperatures up to 300˚C easy to mount igh clamping pressure h modern design for removal system highly reliable with external clamping ring from 60 – 10,000 Nm ighly concentric symmetrical design h very true running to the shaft axis for high speed applications standard 1:10 taper with feather keyway special designs on request ATEX...

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METAL BELLOW COUPLINGS-4

TORSIONALLY STIFF BELLOWS COUPLINGS SIZES FROM 2 - 10,000 NmMODEL FEATURES with clamping hub and blind mate connection from 15 - 1,500 Nm ► backlash free with two piece design ► easy installation and removal ► available as separate components BK6 with conical clamping ring and blind mate connection from 15 - 1,500 Nm ► eliminates need for screw access holes ► self centering hubs for highly concentric mounting ► easy installation and removal BK7 with expanding shaft from 15 - 300 Nm ► for hollow shaft mounting ► save space and cost ► solution for mismatched shaft/bore diameters BK8 with ISO flange...

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METAL BELLOW COUPLINGS-5

WITH FLANGE MOUNTING15 - 10,000 Nm PROPERTIESFEATURES ► For simple flange mounting to special drive components ► custom flange patterns available MATERIAL ► Bellows: high grade stainless steel ► Hubs: steel DESIGN Two mounting flanges concentrically assembled to the flexible bellows. Brief overloads of up to 1.5x the rated torque are acceptable. For custom features place an XX at the end of the part number and describe the special requirements (e.g. BK1 / 150 / 62 / XX; XX=finely balanced for 25,000 rpm)

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METAL BELLOW COUPLINGS-6

WITH CLAMPING HUB15 - 10,000 Nm PROPERTIES FEATURES ► easy to mount ► Optional: bolt tensioning system in size 800 and up ► light weight and low moment of inertia ► Bellows: high grade stainless steel Two clamping hubs concentrically mounted to flexible bellows. Brief overloads of up to 1.5x the rated torque are acceptable. A-2 bolt tensioning system Advantage: reduce screw tightening torques by up to 90% by using multiple smaller screws to create the same tension. DIN or ANSI keyway available MODEL BK2 SIZE * 180° opposed in each clamping hub.

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METAL BELLOW COUPLINGS-7

WITH SPLIT CLAMPING HUB15 - 4,000 Nm PROPERTIES ► radial mounting possible ► easy installation onto pre-aligned shafts ► I ow moment of inertia MATERIAL ► Bellows: high grade stainless steel Two split clamping hubs with two screws in each. Brief overloads of up to 1.5x the rated torque are acceptable. DIN or ANSI keyway available

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METAL BELLOW COUPLINGS-8

WITH CLAMPING HUB2 - 500 Nm PROPERTIES Two clamping hubs concentrically mounted to flexible bellows. Brief overloads of up to 1.5x the rated torque are acceptable. self-opening clamp system to open the bore during installation and removal by backing out the clamping screw. For custom features place an XX at the end of the part number and describe the special requirements (e.g. BKL / 80 / 26 / 22.23 / XX; XX=finely balanced for 25,000 rpm)

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METAL BELLOW COUPLINGS-9

COMPACT DESIGN WITH CLAMPING HUB15 - 500 NmPROPERTIES FEATURES ► for space restricted installations ► light weight and low moment of inertia ► easy to mount MATERIAL ► Bellows: high grade stainless steel Two clamping hubs concentrically mounted to flexible bellows. Brief overloads of up to 1.5x the rated torque are acceptable. Optional: self-opening clamp system to open the bore during installation and removal by backing out the clamping screw. For custom features place an XX at the end of the part number and describe the special requirements (e.g. BKC / 60 / 26 / 22.23 / XX; XX=finely balanced...

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METAL BELLOW COUPLINGS-10

TORSIONAL STIFF WITH CLAMPING HUB20 - 1,000 NM PROPERTIES FEATURES DESIGN ► extremely compact Two clamping hubs concentrically ► high torque density mounted to flexible bellows. ► high torsional stiffness Brief overloads of up to 1.5x the rated ► Bellows: high grade stainless steel

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METAL BELLOW COUPLINGS-11

WELDED WITH CLAMPING HUB15 - 500 NmPROPERTIES FEATURES ► for high temperatures and aggressive media MATERIAL ► Bellows: high grade stainless steel ► Hubs: high grade stainless steel ► Screws: Grade 12.9 Geomet coated (alternate materials on request) DESIGN Two clamping hubs concentrically mounted to flexible bellows. Brief overloads of up to 1.5x the rated torque are acceptable. From -40° to +300°C operating temperature. Optional: self-opening clamp system to open the bore during installation and removal by backing out the clamping screw. * Smaller bore diameter available at reduced torque capacity...

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METAL BELLOW COUPLINGS-12

WITH CONICAL CLAMPING SYSTEM15 - 10,000 NmPROPERTIES FEATURES ► high clamping pressure ► high torque version ► Bellows: high grade stainless steel ► Hubs: steel DESIGN Two conical clamping hubs concentrically mounted to flexible bellows. Brief overloads of up to 1.5x the rated torque are acceptable.

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