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PSL Tray Dryer (Vacuum Drying Oven)

PSL Tray Dryer (Vacuum Drying Oven)

PSL Tray Dryer (Vacuum Drying Oven)

Product catalog summary
Introduction
The CakeStand™ Vacuum Tray Dryer is designed for efficiency, ergonomics, and safety, catering to the drying needs of sensitive or valuable products in various production scales, from laboratories to commercial facilities. It is particularly suitable for the pharmaceutical industry, where heat-sensitive materials require gentle drying processes.
Technology and Design
The CakeStand™ employs a sealed vacuum chamber with direct heating shelves, ensuring optimal drying conditions and uniformity. It offers flexibility in design, allowing for configurations that suit cleanrooms, downflow booths, or containment isolators. The system is compliant with cGMP standards and supports batch reproducibility through PSL software automation.
Features and Benefits
  • Optimum drying uniformity with direct heating shelves.
  • Configurable shelf and tray options for design flexibility.
  • Containment-ready for integration with isolators and booths.
  • Scalable for lab, pilot, and commercial production.
  • Enhanced ergonomics with optimal tray sizes and secure handling features.
  • Cleaning simplicity with open floor design and rounded edges.
Process Features
The dryers are available in sizes up to 13m², with materials like 304L and 316L Stainless Steel. They operate at temperatures up to 200°C and include features like gas purging for moisture removal and Wash-in-Place (WIP) capabilities. They are suitable for hazardous areas (ATEX, NFPA).
Integrated Solutions
CakeStand™ Tray Dryers can be integrated with PSL's software and automation packages, offering various levels of control and automation. They require an external Temperature Control Unit (TCU) and can be equipped with vacuum pumps and solvent recovery systems.
Containment Options
For potent or oxygen-sensitive products, containment measures are available, including integration with downflow booths and gloveboxes. The dryers are versatile for different containment needs and can be installed in uncontrolled areas.
Conclusion
Powder Systems Limited (PSL) has over 35 years of experience in designing advanced technology for pharmaceutical and chemical processing, offering solutions that address challenging manufacturing processes.
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Catalog excerpts

PSL Tray Dryer (Vacuum Drying Oven)-1

Vacuum Tray Dryer Technology

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PSL Tray Dryer (Vacuum Drying Oven)-3

CakeStand TM – Vacuum Tray Dryer Technology The CakeStand™ Vacuum Tray Dryer has been carefully developed with efficiency, ergonomics and safety in mind. Designed to meet the process requirements necessary for drying sensitive or highly valuable products, it provides a scalable solution for use in laboratories, pilot plants, up to full size commercial production facilities. Vacuum tray drying is well-established in industries such as pharmaceuticals, ensuring sensitive materials are dried without inhibiting critical properties. Intermediates and active pharmaceutical ingredients (APIs) are typically...

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PSL Tray Dryer (Vacuum Drying Oven)-4

CakeStand TM – Vacuum Tray Dryer Technology Direct Tray Heating Efficiently performs static drying by placing wet slurries or cake in trays that are placed on heated shelves within a vacuum oven chamber Heating uniformity across the heating shelves optimises homogeneity across product trays Low volume shelf design to reduce heating fluid requirements and increase energy efficiency Heating fluid flow control of shelves allows isolation of individual sections in case of batch size variation Enhanced Ergonomics Designed to reduce the opportunity for overreaching or accidental spillage Optimum tray...

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PSL Tray Dryer (Vacuum Drying Oven)-5

CakeStand TM – Vacuum Tray Dryer Technology Process Features Sizes and Materials of Construction Available in a range of sizes up to 13m² Each chamber size can accommodate different numbers of shelves to best suit the process needs (i.e. avoid heating unnecessary surface area if not required) The typical cake thickness in the trays ranges from 1cm up to 5cm Materials of Construction available as standard: 304L Stainless Steel, 316L Stainless Steel, Alloy C22. (others upon request and availability) Temperature Operating drying temperatures are available up to 200°C The heating elements comprise...

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PSL Tray Dryer (Vacuum Drying Oven)-6

CakeStand TM – Vacuum Tray Dryer Technology Integrated Solutions CakeStand™ Tray Dryers can be provided as stand-alone equipment for client/third-party integration or in combination with a PSL Software and Automation package. Different levels of control and automation can be supplied to add speed and flexibility to manufacturing processes. PSL can comply with major international practices and regulations for Software Automation, including GAMP5 (Good Automated Manufacturing Practice, version 5 by ISPE) and 21 CFR Part 11 established by the US FDA for electronic records and signatures. PSL Software...

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PSL Tray Dryer (Vacuum Drying Oven)-7

CakeStand TM – Vacuum Tray Dryer Technology Containment-Ready Although the drying phase within a vacuum tray dryer requires no physical operator intervention, the loading and unloading of the product trays remains manual. If the product is potent/toxic or oxygen sensitive, as it is often the case within pharmaceutical applications with API or HPAPI, these steps need to be contained. Several containment measures can apply depending on the product classification. CakeStand™ Tray Dryers are versatile enough to be integrated with most of them. Stand-alone Within a downflow booth Benchtop versions...

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PSL Tray Dryer (Vacuum Drying Oven)-8

Taking your process further, together. For over 35 years, Powder Systems Limited (PSL) has been at the forefront of designing and engineering advanced technology to support process development. We are a globally recognised, award-winning business with expertise in pharmaceutical and chemical processing. Our focus is to help clients and partners address challenging manufacturing processes by providing fit-for-purpose solutions from our wide range of Microsphere Processing, Filtration and Drying ranges. w: powdersystems.com e: [email protected] t: +44 (0) 151 448 7700 Quality • Innovation...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.