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Modular Power, Signal Connectors SCORPION Series

Modular Power, Signal Connectors SCORPION Series
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Modular Power, Signal Connectors SCORPION Series

Product catalog summary
Introduction
The SCORPION Series features modular power and signal connectors with power contacts ranging from 16 to 120 amps, signal contacts, and various accessories. Key features include blind mating, float mount, panel mount, and cable connector options with a unique locking system. The connectors support PC mount, crimp, and press-fit terminations, with venting options for enhanced air cooling.
Overall Length Calculation
The overall length of a SCORPION connector is determined by adding the lengths of all modules, with detailed dimensions available in the document.
Part Number Definition
Part numbers are defined through a multi-step selection process, considering series, guide and locking options, connector variants, contact termination type, and environmental compliance.
Technical Specifications
Materials and Finishes: Insulators are made of glass-filled polyester, and contacts are precision machined copper alloy with gold flash over nickel plate. Electrical Characteristics: Contact current ratings vary by size, supporting up to 120 amperes. Mechanical Characteristics: Features include a super blind mating system, locking latch system, and keying features.
Typical Connector Systems
Various configurations are available for different applications, emphasizing flexibility and customization.
Temperature Rise Curves
Graphs and data illustrate temperature rise under different current loads to ensure safe operation.
Guide & Locking Systems
Details on integral guide features and locking systems for secure connections and misalignment tolerance.
Venting Features
Options for vented connector bodies to enhance air cooling and thermal management.
Dimensions
Comprehensive dimensions for insulators, terminations, and mating components ensure compatibility and proper fit.
Accessories
Includes jackscrew systems, modular hoods, strain reliefs, and mounting screws to enhance functionality and installation.
Contacts
Details on contact types, including crimping procedures and tooling requirements, ensure reliable connections.
Specifications
The connectors support a minimum of 1000 cycles for certain configurations and up to 100,000 cycles for others, with a temperature range of -55°C to +125°C. Partial UL certification is recognized.
Procedures
Guidance is provided for obtaining 2-D drawings or 3-D models, connector selection, and customization.
Connection Systems
Describes various connection systems, including board-to-panel, cable-to-board, and board-to-board systems.
Temperature Rise Curves
Temperature rise data is provided for different contact sizes and configurations, tested per IEC standards.
Guide & Locking Systems
Details on venting features and compliance with UL 1977 safety standards.
Dimensions
Dimensions for various modules and contact sizes are provided, including power contact modules.
Press Fit Dimensions
Information on compliant press-fit straight PCB mount connectors is included.
Contact Installation and Removal Procedures
Steps for selecting tools, removing, and installing contacts are provided.
Threaded Insert End Module with Stabilizer
Details on connectors with mounting screws and threaded inserts to minimize PCB warpage.
Accessories for PCB and Panel Mount
Various accessories are available for PCB and panel mounting.
Jackscrew Systems
Details on jackscrews, hex nuts, and lock washers made of stainless steel.
Modular Hood
Scorpion hoods are molded with specific modules and available in blue color.
Strain Relief and Application Recommendations
Recommendations for maintaining strain relief and avoiding sharp wire bends.
Removable Crimp Contacts
Details on various sizes of removable crimp contacts and specifications.
Shielded Contacts
Shielded contacts are available in size 8 with various options.
Specifications and Material Options
Detailed specifications for various parts, including self-tapping screws and threaded inserts.
Tools and Procedures
Recommended tools for crimp contacts and a step-by-step crimping procedure.
Scorpion Series Connectors
The series is highlighted as a configurable connector solution ideal for SWaP optimization.
Assembly and Keying Plugs
Instructions for the assembly of keying plugs to keying modules.
Regional and Global Headquarters
Contact information for Positronic's global, European, and Asian headquarters.
Cable Assembly Options
Positronic offers cable assembly services certified to ISO9001 and AS9100 standards.
See more

Catalog excerpts

Modular Power, Signal Connectors SCORPION Series-1

Modular Power, Signal Connectors SCORPION Series

 Open the catalog to page 1
Modular Power, Signal Connectors SCORPION Series-2

SCORPION Series Power contact options: ranging from 16 to 120 amps plus the ability to add signal contacts and a variety of accessories. Overall Length Calculation 03 Blind mating, float mount, panel mount and cable connector Part Number Definition 04 Technical Specifications 06 options with unique locking system. Typical Connector Systems 08 PC Mount, crimp, and press fit terminations. Temperature Rise Curves 10 Venting option for improved air cooling. Guide & Locking Systems 11 Venting Features 11 Blank modules contact spacing for higher voltage needs. Solid machined, precision formed contacts....

 Open the catalog to page 2
Modular Power, Signal Connectors SCORPION Series-3

OVERALL LENGTH CALCULATION Using existing tooling the maximum length is 101.00mm. Positronic is proud to participate in PICMG 3.8. The Scorpion series was chosen as the PICMG 3.8 power connector. PICMG® logo is a registered trademark of the PCI Industrial Computers Manufacturers Group. Notes: 1 A Scorpion part number can be a maximum of 30 characters. If the connector configuration exceeds this number, please consult sales for a special part number for your unique requirement. 2 Pinout sequence may not be continuous. Consult sales for more information. 3 Consult sales for connector length exceeding...

 Open the catalog to page 3
Modular Power, Signal Connectors SCORPION Series-4

Male Male Male Male Female Female Female Female Female Female f. STEP 1 - BASIC SERIES SP - Scorpion Series STEP 1 - GUIDE AND LOCKING OPTIONS 1 - Super Blind Mating System, up to 3.80 [0.150] misalignment. 2 - Blind Mating System, up to 2.00 [0.079] misalignment. 3 - Locking Latch System, for cable to cable connectors only. 4 - Locking Latch System, for male cable to female panel/board connectors only. 5 - Locking Latch System, for female cable to male panel/board connectors only. 6 - End Module, for Use with Jackscrew System. 7 - Blind mating system, 4.50 [0.177] width, up to 2.00 [0.079] misalignment....

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Modular Power, Signal Connectors SCORPION Series-5

STEP 10 - ENVIRONMENTAL COMPLIANCE OPTIONS /AA - Compliant per EU Directive 2011/65/EU (RoHS). Example: SP2GNKNB4M0N9A1/AA Note: 1 - This step will not be used if compliance to environmental legislation is not required. Example:SP2GNKNB4M0N9A1 2 - Code A2, C2 and D2 of step 9 will not comply to environmental legislation. STEP 9 - CONTACT PLATING 1 - Crimp contacts ordered separately. A1 - Gold flash over nickel on mating end termination end. A2 - Gold flash over nickel on mating end and 0.005[0.0002] tin-lead solder coat on termination end. Not available with code 93, 938 in step 4. C1 - 0.00076[0.000030]...

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Modular Power, Signal Connectors SCORPION Series-6

Note: *Hyperboloid Contacts Modules are not UL recognized as presently configured. MATERIALS AND FINISHES Insulators:

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Modular Power, Signal Connectors SCORPION Series-7

MECHANICAL CHARACTERISTICS Super Blind Mating System Removable Contacts Install contact from rear face of insulator, release from front face of insulatorwith a contact extraction tool, thereafter extract contact from rear face of insulator. Size 8, Size 12, Size 16, Size 18 and Size 22 female contacts feature “Closed entry” design for highest reliability. Keying Features 8 different positions are available. 2-D DRAWINGS & 3-D MODELS Removable Contact Retention in Connector Body per IEC 512-8, Test 15a Size 4 Contacts Size 8, Size 12 and Size 16 Contacts Size 18 Contacts Size 22 Contacts Non Removable...

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Modular Power, Signal Connectors SCORPION Series-8

SCORPION Series TYPICAL CONNECTION SYSTEMS BOARD TO PANEL WITH BLIND MATING SYSTEM FEMALE CONNECTOR Female Panel Mount Connector Typical part number: SP2YN4TND1F0091 (Contacts ordered separately) Male Right Angle (90º) PCB Mount Connector Typical part number: SP2YN4TND4M0B9A1 MALE CONNECTOR CABLE TO BOARD WITH LOCKING LATCH SYSTEM Male Right Angle (90º) PCB Mount Connector Typical part number: SP5SNHKN4BC4M000A1 MALE CONNECTOR Female Cable Connector Typical part number: SP5SNHKN4BC1F0001 (Contacts ordered separately) FEMALE CONNECTOR BOARD TO BOARD WITH BLIND MATING SYSTEM Male Right Angle (90º)...

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Modular Power, Signal Connectors SCORPION Series-9

TYPICAL CONNECTION SYSTEMS MALE CONNECTOR Male Right Angle (90°) PCB Mount Connector Typical part number: SP2GGYNTN2ANB48M0LN9A1 BOARD TO CABLE WITH CRIMP CONTACTS PASS-THROUGH In Scorpion series, PCB mount and crimp contacts can be mixed in one insulator housing. Female Straight PCB Mount Connector with Crimp Contacts Pass-through Typical part number: SP2GGYNTN2ANB38F0N9A1-PA*** (Crimp contacts ordered separately) Consult sales for your unique requirements. FEMALE CONNECTOR Female Cable Connector Typical part number: SP6YENKKNAB3F0T0A1 FEMALE CONNECTOR BOARD TO CABLE WITH JACKSCREW SYSTEM Male...

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Modular Power, Signal Connectors SCORPION Series-10

SCORPION Series TEMPERATURE RISE CURVES Tested per IEC Publication 512-3, Test 5a SIZE 8 Rated Current (Amps) Rated Current (Amps) Rated Current (Amps) a Developed with 2 size 4 high conductivity contacts seated in code UU modules. a Developed with 2 size 8 high conductivity contacts seated in code RR modules. a Developed with 2 size 12 high conductivity contacts seated in code E module. b Developed with 2 size 4 standard conductivity contacts seated in code UU modules. b Developed with 2 size 8 standard conductivity contacts seated in code RR modules. b Developed with 2 size 12 standard conductivity...

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Modular Power, Signal Connectors SCORPION Series-11

SUPER BLIND MATING GUIDE SYSTEM - SP1 SP1 Dimension W CODE 1 (STEP 2) SP2 CODE 2 OR CODE 7 (STEP 2) BLIND MATING GUIDE SYSTEM - SP2 r~ 14.60 [0.575] MALE CABLE TO FEMALE PANEL/BOARD LOCKING LATCH SYSTEM - SP4 FEMALE CABLE TO MALE PANEL/BOARD LOCKING LATCH SYSTEM - SP5 SP4 CODE 4 (STEP 2) CABLE TO CABLE LOCKING LATCH SYSTEM - SP3 JACKSCREW SYSTEM - SP6 1 14.60 [0.575] J_ g_._ Jl SP3 CODE 3 (STEP 2) SP6 CODE 6 (STEP 2) VENTING FEATURES CONTACT SIZES Venting feature is an outlet hole enabling air cooling onto a power contact. In compliance with UL 1977 safety standard, section 10.2 Accessibility...

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Modular Power, Signal Connectors SCORPION Series-12

All modules shown on page 12 and 13 are male modules with the exception of size 22 precision formed female signal contact modules. Consult sales for availability of other modules. SIZE 4 POWER CONTACT MODULE SIZE 8 POWER/SHIELDED CONTACT MODULES MODULE U SIZE 12 POWER CONTACT MODULES MODULE E SIZE 16 POWER CONTACT MODULES MODULE A MODULEB SIZE 18 POWER CONTACT MODULES MODULE X

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.