• Featuring 200 Amp Size 0 Contacts • Modular - 256 Possible Versions • Hot Plug-Blind Mating • “Safety Feature” Contacts

GG Modular Power Connectors Typical Mating Systems Panel Mount to Cable Cable to Straight PCB Mount GG8567F10 Consult factory for availability of Straight PCB Mount Contacts Consult factory for availability of Bus bar contacts Unless otherwise specified, dimensional tolerances are: 1) Male contact mating diameters : ±0.03 [0.001] 2) Contact termination diameters : ±0.08 [0.003] 3) All other diameters : ±0.13 [0.005] 4) All other dimensions : ±0.38 [0.015] Dimensions are in millimeters [inches]. All dimensions are subject to change. Positronic believes the data contained herein to be reliable....

Materials and Finishes: Insulators: Glass-filled nylon, UL 94V-0, Gold color Consult factory for high performance glass-filled polyester material option. Contacts: Precision machined copper alloy with gold flash over nickel. Other finishes available upon request. Electrical Characteristics: Contact Current Rating (per UL 1977): *Size 0 Contacts: 200 amperes, continuous (high conductivity material). 175 amperes, continuous (standard material). (Size 0 contact with 0 AWG wire) Size 12 Contacts: 45 amperes, continuous (high conductivity material). 35 amperes, continuous (standard material). Size...

Temperature Rise Curves Tested per IEC 512-3, Test 5a Size 0 Contact 4 AWG Wire Size 16 Contact 12 AWG Wire (B) High Conductivity High Conductivity (A) High Conductivity Standard Material Rated Current (Amps) Rated Current (Amps) Above curves developed separately using Size 0 contact with 4 AWG wire. Four (4) Size 0 contacts under load. Above curves developed separately using Size 16 contact with 12 AWG wire. (A) Twelve (12) Size 16 contacts under load. (B) Six (6) Size 16 contacts under load. Size 0 Contact 0 AWG Wire Size 12 Contact 10 AWG Wire High Conductivity Standard Material High Conductivity...

Outline Dimensions & Accessories Outline Dimensions Male Connector Female Connector Removable contacts should be allowed to float after installation in the connector body. This enables superior mating performance. Panel Cutout Panel Cutout Dimensions For Float Bushing Panel Cutout Dimensions For Jackscrew System Accessories Float Bushing Jackscrew System Specify code 82 or 83 in Step 5. Specify code E for Turnable Male Jackscrew or T for Fixed Female Jackscrew in Step 5. Float Bushing Turnable Male Jackscrew System Fixed Screw Fixed Female Jackscrew System Float Bushing: Brass, zinc plating....

Hood & Removable Straight PCB Mount Contacts Hood with Cable Clamp Designate Code J in step 5 of ordering information. Hood Top Hood Part Number GG000000J Large Cable Clamp Small Cable Clamp Materials and Finishes: Hood, Clamps and Screws: Steel, Zinc plating. Hood Bottom Consult factory for availability of Hood Application Without Hood Removable contacts should be allowed to float after installation in the connector body. This enables superior mating performance. Therefore, wires must remain approximately perpendicular to the connector for a recommended minimum distance. See diagram. Removable,...

Removable Contacts & Safety Features Size 12 Removable Crimp Contacts Female Part Number (Standard Material) Size 16 Removable Crimp Contacts Female Part Number (Standard Material) Size 20 Removable Crimp Contacts Female -c- 6.48 [0.255] 6.48 [0.255] Part Number (Standard Material) ]_ 01.02 _J~ [0.040] Please use correct wire size and it should be smaller than 0A of the contact. Consult factory for other contact sizes, materials, finishes and termination styles. Removable contacts should be allowed to float after installation in the connector body. This enables superior mating performance. Materials:...

Removable Size 0 Contacts Size 0 Removable Crimp Contacts Male Female Part Number (Standard Material) Size 0 Removable Contacts, Internal Threads For Typical Ring Terminal Part Number (Standard Material) Size 0 Removable Contacts, External Threads For Typical Ring Terminal Male Female Part Number (Standard Material) Size 0 Removable Contacts, Right Angle Threads For Typical Ring Terminal Part Number (Standard Material) Ring Terminal (Shown for reference only.) Consult factory for BUS bar contacts availability Materials: Contacts: Copper alloy. Locking Clips: Copper alloy and nylon. Male Probe...

Recommended Tools for Removable Contacts Crimping Tool Part Number 9504 -21 -0 Disclosure Statement: Positronic Industries cannot be held responsible for defective crimps when customer utilizes other vendor’s crimp tools. Samples of ‘0’ AWG wire with strands combination of 300/26, 478/28,292/26 have been crimped and tested at factory and are deemed compatible with our crimp tool. Consult factory prior to utilizing strands combinations not called out above. Recommended Assembly Procedure For Crimp Termination: 1. Carefully strip back the cable insulation by 20.00mm [0.787] inch without damaging...

Ordering Information Specify complete connector by following step 1 through step 5. xxx STEP 7: Special Options STEP 1: Basic Series GG4 : GG Series Consult factory for customization. STEP 6: Environmental Compliance options MALE MATING FACE FOR REFERENCE ONLY /AA : Compliant per EU Directive 2002/95/EC (RoHS) Example: GG8567F10/AA Note: If no environmental options are required, this step will not be used. Example: GG8567F10 STEPS 2: Connector Version 256 versions available . Specify using Step 2A through Step 2D. Each Step (2A, 2B,2C, or 2D) can be any module. Code 8 : One (1) size 0 power contact....

NORTH AMERICAN SALES OFFICES United States, Springfield, Missouri Factory and Sales Office 800 641 4054 [email protected] Puerto Rico Sales Office 800 641 4054 Mexico Sales Office 800 872 7674 Canada Sales Office 800 327 8272 EUROPEAN SALES OFFICES France, Auch Factory and Sales 33 (0) 5 6263 4491 Northern France Sales Office 33 (0) 1 4588 1388 Southern France Sales Office Italy Sales Office Germany Sales Office United Kingdom Sales Office [email protected] [email protected] [email protected] [email protected] [email protected]...