*mydirectindustry

Catalogs
Positronic Industries
Connector Savers Catalog Sections

Connector Savers Catalog Sections

Product catalog summary

Overview: This document provides comprehensive information on connector savers for various D-subminiature connectors, including standard density, high density, combination, and high-performance variants. It highlights the company's experience, technology, support systems, and product specifications.

Company Experience: Established in 1966, the company has played a significant role in international connector specifications and holds patents for unique connector features. It operates a vertically integrated manufacturing process across multiple global locations.

Technology and Manufacturing: The company specializes in high-reliability connectors with solid machined contacts and has extensive in-house design and manufacturing capabilities. It operates quality assurance labs and complies with various international standards.

Support and Compliance: The company maintains quality systems certified to ISO and military standards, offers large inventories, and provides direct technical sales support worldwide. It is committed to environmental compliance and customer-specific stocking programs.

Product Specifications: The document details connector savers for different D-subminiature types, highlighting features like open and closed entry designs, high reliability, and suitability for high mating cycles. It includes technical characteristics such as materials, finishes, mechanical and electrical properties, and climatic conditions.

Technical Characteristics: Connectors are made with precision machined copper alloy contacts, available in various plating options. They are designed for durability and high performance, with specific mechanical and electrical ratings, including contact current ratings and insulation resistance.

Ordering Information: A detailed code numbering system is provided for specifying connectors, including options for gender, shell material, and environmental compliance.

Conclusion: Positronic Industries offers a comprehensive range of connector savers designed for high performance and reliability, suitable for various applications including military and space flight.

Specifications:
Contact plating options include gold flash over nickel, with other finishes available upon request. Shells are made from steel or brass with tin or zinc plating, and stainless steel options are available. Low magnetic versions can be requested.

Mechanical Characteristics:
Fixed contacts are size 22 with male contacts having a 0.030 inch diameter. Female contacts can be open entry or PosiBand closed entry. Connector savers are male to female, with contact retention at 9 lbs. Shells may be dimpled for EMI/ESD ground paths and are trapezoidally shaped for polarization. Mechanical operations are rated for 500 to 1000 operations per IEC 60512-5.

Electrical Characteristics:
Contact current ratings vary based on the number of contacts energized, with open entry contacts rated at 5 amperes nominal. Closed entry contacts range from 12 amperes for 2 contacts to 5 amperes for 104 contacts. Initial contact resistance is 0.010 ohms for open entry and 0.005 ohms for closed entry. Proof voltage is 1,000 V r.m.s., and insulation resistance is 5 G ohms.

Climatic Characteristics:
The temperature range for operation is -55˚C to +125˚C.

Connector Variants and Ordering Information:
Connector variants include sizes 15, 26, 44, 62, 78, and 104. The ordering system involves selecting options from steps 1 through 11, including connector gender, shell options, mating style, and environmental compliance. Special options include different gold plating thicknesses.

Combo-D Connectors:
ACBDP and ACBMP series connectors are suitable for high-performance applications, featuring precision machined contacts. The ACBDP series offers open entry or PosiBand closed entry designs, while ACBMP series features closed entry contacts with military plating. These connectors can be used as connector savers or gender changers.

Technical Characteristics:
Materials include glass-filled polyester insulators and copper alloy contacts. Mechanical characteristics include contact retention of 9 lbs for signal contacts and 22 lbs for power contacts. Electrical characteristics for size 20 contacts include a 7.5 amperes current rating and 0.008 ohms initial contact resistance. Size 8 power contacts are rated at 70 amperes.

Environmental Compliance:
Options for RoHS compliance are available, and specific connector configurations can be ordered using a detailed code numbering system.

Overview: The document provides technical specifications and ordering information for high-performance D-sub connectors from Positronic Industries, suitable for military and space flight applications. It covers the SAD, SADD, and SACBMP series, detailing materials, mechanical, electrical, and climatic characteristics, as well as ordering instructions.

Specifications:

Materials and Finishes: Connectors use glass-filled DAP or polyester insulators, precision machined copper alloy contacts with gold plating, and brass housings with gold plating.
Mechanical Characteristics: Connectors feature size 20 or 22 fixed contacts, PosiBand closed entry design for female contacts, and trapezoidal housings for polarization. They support a minimum of 1,000 mechanical operations.
Electrical Characteristics: Nominal contact current ratings are 5 to 7.5 amperes, with a proof voltage of 1,000 V r.m.s. and insulator resistance of 5 G ohms.
Climatic Characteristics: Operating temperature ranges from -55˚C to +125˚C.

Ordering Information: The document outlines a step-by-step code numbering system for ordering connectors, specifying options for series, connector variant, gender, housing, and mating style. Special options and jackscrew systems are also detailed.

Connector Variants: The SAD series includes variants with 9, 15, 25, 37, and 50 contacts, while the SADD series includes 15, 26, 44, 62, 78, and 104 contacts. The SACBMP series is noted for its standard density combo-D connectors.

Notes and Recommendations: The document includes specific notes on connector compatibility, mating styles, and hardware information, emphasizing the need for consistency in connector mating styles and the availability of special finishes and configurations.

Mechanical Characteristics:
The document details the mechanical specifications of connectors, including size 20 and size 8 fixed contacts. Male contacts have specific mating diameters, and female contacts feature a closed entry design. The connectors are suitable for use as connector savers or gender changers, with a variety of jackscrew options for mechanical keying. The connectors are designed for high performance in harsh environments, including space flight.

Electrical Characteristics:
Size 20 contacts have a current rating of 7.5 amperes, while size 8 contacts can handle up to 40 amperes. Both have a proof voltage of 1000 V r.m.s. The connectors have an insulation resistance of 5 G ohms and a working voltage of 300 V r.m.s.

Climatic Characteristics:
The connectors operate within a temperature range of -55˚C to +125˚C.

Contact Variants:
The document lists various connector variants and shell sizes, indicating the different configurations available.

Ordering Information:
A detailed code numbering system is provided for specifying connectors, including options for connector gender, housing, and mating style.

Features:
The connectors offer high current density, energy-saving features, hot swap capability, and a wide variety of accessories. They are compliant with several standards, including MIL-DTL-28748 and SAE AS39029.

Additional Information:
The document provides contact information for Positronic's regional headquarters and sales offices worldwide.

Catalog excerpts

CONNECTOR SAVERS FOR: • STANDARD DENSITY D-SUBMINIATURE • HIGH DENSITY D-SUBMINIATURE • COMBINATION D-SUBMINIATURE • HIGH PERFORMANCE D-SUBMINIATURE

Open the catalog to page 1

pab omplete Ca vides C Mission Statemen “To utilize prod assistance to presen uct lexibility and application t quality interconne ct so which represent va lue to customers wo lutions rldwide.” • Founded in 1966 • Involvement in the development of international connector specications through EIA®, IEC and ISO as well as PICMG®. • Introduction of new and unique connector products to the electronics industry. • Patent holder for many unique connector features and manufacturing techniques. • Vertically integrated manufacturing – raw materials to nished connectors. Technology • Expertise with solid...

Open the catalog to page 2

Connector Savers CONNECTOR DESCRIPTIONS Positronic Industries connectpositronic.com Connector Savers can be mated to a connector which would normally experience high numbers of mating cycles. The connector saver can be easily replaced, “saving” a connector which is not easily replaced. STANDARD DENSITY CONNECTOR SAVER / GENDER CHANGER AD and HAD Series available in five shell sizes. Standard density connector savers and gender changers. AD series female contacts feature a rugged open entry design for use with professional/industrial quality applications. HAD series female contacts feature the...

Open the catalog to page 3

Positronic connectpositronic.com STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS AD Series Size 20 “Open Entry” Contact Design HAD Series Size 20 PosiBand® “Closed Entry” Contact Design Connector Saver CONNECTOR SAVERS AD and HAD series connectors are suitable for use in any applications requiring high performance characteristic. The normal density AD and HAD series are available in five standard connector variants of 9, 15, 25, 37 and 50 contacts. AD and HAD series connectors utilize precision machined contacts for strength and durability. AD series female contact features a rugged open...

Open the catalog to page 4

STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic connectpositronic.com A D AN D H A D series S ize 2 0 C ontact C onnector S a v er CONTACT VARIANTS FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE 2 Standard Shell Assembly Dimensions 0.020[0.51] Maximum Rollover Molding Spacer Female Contacts Typical Part Number: AD9F0X9M0X CONNECTOR VARIANT SIZES CONNECTOR SAVERS DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Open the catalog to page 5

STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic connectpositronic.com JACKSCREW SYSTEMS CODE E, E6, T AND T6 ROTATING MALE AND FEMALE JACKSCREWS ROTATING MALE AND FEMALE POLARIZED JACKSCREWS FIXED MALE AND FEMALE JACKSCREWS FIXED MALE AND FEMALE POLARIZED JACKSCREWS 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B Male contacts Female contacts Female contacts 4-40UNC-2B Male contacts Female contacts CONNECTOR SAVERS Example Part number: Example part Number: AD9FEX9M0X AD9FEX9M0X Example Partnumber: Example part Number: AD9FE6X9M0X AD9FE6X9M0X Male contacts Example Part number:...

Open the catalog to page 6

STANDARD DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 STEP EXAMPLE STEP 1 - Basic series STEP 11 - SPECIAL OPTIONS AD series - Open entry female contacts, nylon insulator HAD series - PosiBand closed entry female contacts, DAP insulator. -14 - .000030 [0.76µ] gold over 0 nickel. -15 - .000050 [1.27µ] gold over 0 nickel. CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS Military plating options available. Compliance options STEP 3 - 1st Connector Gender...

Open the catalog to page 7

Positronic connectpositronic.com HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS DAD Series Size 22 “Open Entry” or PosiBand® “Closed Entry” Contact Design Connector Saver DAD series connectors can be mated to a onnector c applications requiring high performance characteristic. which would normally experience high numbers of mat- The high density DAD series is available in six standard CONNECTOR SAVERS DAD series connectors are suitable for use in any ing cycles. The DAD connector can be easily replaced, “saving” a connector which is not easily replaced. DAD series connectors utilize precision...

Open the catalog to page 8

HIGH DENSITY VERS / GENDE DAD SERIES SIZE 22 CONTACT CONNECTOR SAVER CONTACT VARIANTS FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE STANDARD SHELL ASSEMBLY DIMENSIONS Typical Part Number: DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 76

Open the catalog to page 9

HIGH DENSITY CONNECTOR SAVERS / GENDER CHANGERS Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 STEP EXAMPLE -14 STEP 11 - SPECIAL OPTIONS STEP 1 - Basic series CONTACT TECHNICAL SALES FOR SPECIAL OPTIONS STEP 2 - Connector Variant STEP 10 - Environmental Compliance options STEP 3 - 1st Connector Gender M - Male * STEP 4 - 1 connector mating style 2 CONNECTOR SAVERS 0 - Swaged spacer 0.120 [3.05µ] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E - Rotating male and female jackscrews (Select...

Open the catalog to page 10

COMBO-D CONNECTOR SAVERS GENDER CHANGERS Positronic Industries connectpositronic.com Combo-D D-Sub Professional Quality Connectors ACBDP Series Size 20 “Open Entry” or PosiBand® “Closed Entry” Contact Design Industrial /Military Quality Connectors - ACBMP Series Size 20 PosiBand® “Closed Entry” Contact Design Connector Saver For RoHS options see page 60. ACBDP/ACBMP connector can be easily replaced, “Saving” a connector which is not easily replaced. These connectors can also be used as a “gender changer”. Connector Savers are also available in standard and high density D-subminiature versions,...

Open the catalog to page 11

CONNECTOR SAVERS GENDER CHANGER Positronic Industries TECHNICAL CHARACTERISTICS, continued MECHANICAL CHARACTERISTICS, continued: Connector Saver: Male to female or male to male. Contact Retention: Shells: Male shells may be dimpled for EMI/ESD ground paths. Polarization: Trapezoidally shaped shells. Mechanical Operations: ACBDP Series: 500 operations, minimum, per IEC ACBMP Series: 1,000 operations, minimum, per IEC 512-5. ELECTRICAL CHARACTERISTICS Contact Current Rating: Initial Contact Resistance: Proof Voltage: POWER CONTACTS Contact Current Rating: See Temperature Rise Curves on pages 1-2....

Open the catalog to page 12

Connector Savers Catalog Sections

Connector Savers Catalog Sections

Catalog excerpts

All Positronic Industries catalogs and technical brochures