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Positronic Industries
Compact Power Connector Catalog

Compact Power Connector Catalog

Product catalog summary

About Positronic Industries: Positronic Industries, established in 1966, is renowned for manufacturing high-quality interconnect products. The company emphasizes a service-oriented approach and rapid market response, maintaining its reputation through a 'Complete Capability' concept that encompasses design, tooling, machining, molding, plating, and quality assurance.

Complete Capability:

Design & Development: Focuses on creating and modifying connectors to meet industry standards.
Tooling: Produces 80% of new tooling in-house, offering extensive support.
Machining: Uses automatic screw machines for precision crafting.
Molding: Capable of molding all plastic components with overmold options.
Plating: Provides gold and other finishes conforming to military specifications.
Quality Assurance: Certified to ISO 9001:2000, AS9100 Rev.B 2004, and ISO 14001, with a strong TQM program.

Product Features:

High current in compact packages.
Three-level sequential mating.
AC/DC input, output, and power management.
Efficient current distribution with multiple power contacts.
Superior blind mating capabilities.

Compliance and Standards: Products are RoHS compliant and ITAR registered, meeting various international standards for reliability and safety.

Connector Customization: Offers customization options, including contact loading and PCB terminations, with competitive pricing for new designs.

Sales and Service: Global customer support with facilities in the USA, France, India, Puerto Rico, and Singapore.

Connector Specifications and Types: Includes male and female connectors with various mounting options, each assigned specific codes for configurations and applications.

Ordering and Crimping Information: Detailed ordering information for different series and crimping instructions for removable contacts.

Current Rating and Testing: Explains test methods for current ratings, emphasizing the importance of understanding test conditions.

Temperature Rise Curves: Shows the relationship between temperature rise and current levels, crucial for understanding heat generation and current capacity.

AC/DC Input Keying: Discusses mechanical keying systems to prevent incorrect mating of connectors.

Large Surface Area Contact System: Highlights superior performance with low contact resistance and uniform forces.

Press-Fit Technology: Describes the evolution to compliant press-fit technology to reduce board damage risks.

Bi-Spring Power Press-Fit and Omega Signal Level Compliant Terminations: Reduces insertion and extraction forces, minimizing P.C. board damage risks.

Specifications: Complies with IEC60352-5 standards, with average insertion and extraction forces of 22N per contact.

Procedures and Standards: References Bellcore GR1217 and PICMG® 2.11 for mounting and power use standards.

Connector Variants and Options: Includes PCIH series connectors for CompactPCI® systems with various termination types.

Electrical and Mechanical Characteristics: Details current ratings, contact resistance, and mechanical features like blind mating systems.

Climatic Characteristics: Operates within -55˚C to +125˚C, recognized by UL, CSA, and TUV.

Conclusion: Positronic Industries' connectors offer reliable, customizable solutions for power and signal connections.

PCIA Series Overview: Designed for high current capacity and reliability, suitable for telecom and industrial applications.

Specifications: Includes materials, mechanical, electrical, and climatic characteristics, with RoHS compliance.

Ordering Information: Step-by-step code system for selecting connector configurations.

PCIM Series Overview: Compact and reliable connectors for telecom and industrial applications.

Specifications: Includes various models with different power and signal contact configurations.

Electrical and Mechanical Characteristics: Specific current ratings and mechanical features like blind mating systems.

PCIB and PCIC Series Overview: Detailed specifications and guidelines for compact power connectors.

Specifications: Includes dimensions, contact types, and installation instructions.

Procedures: Crimp contacts must be ordered separately, with suggested printed board hole sizes provided.

Standards and Compliance: Options for RoHS compliance and detailed electrical characteristics.

Recommendations: Contact plating options and sequential contact mating for proper connection sequencing.

Crimping and Installation Procedures: Guidelines for wire stripping, crimping, and using specific tools for optimal results.

Tools and Accessories: Lists various crimping tools and accessories, with cross-reference charts for tool selection.

Press-Fit Connectors: Installation instructions and suggested printed board hole sizes for compliant press-fit connectors.

Recommendations: Use indicated Positronic tools for best results in crimping and installation.

Catalog excerpts

Design & Development Designs new connectors and modifies existing connectors to meet industry requirementsՕ Continuously conducts marketing studies to identify industry needs for new products Ongoing interest in unique connector designs Tooling Օ Tooling support for all manufacturing areas within company Provides 80% of new tooling, punch press dies, molds, jigs and fixtures used at Positronic factory locations worldwide > Machining Molding Finished Stock Inventory Machining Օ Automatic screw machines produce finely crafted contacts and hardware for connector bodies Trained technicians operate...

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R S I E O S P RoHS Compliantoptions available! Օ p Compliant e r C E E U / D 5 i r e 9 c t i / v e 2 2 Examples: > select loading of contacts for cost savings or to gain creepage and clearance distances;longer PCB terminations;customer specified hardware. DIMENSIONS ARE IN MILLIMETERS [INCHES].ALL DIMENSIONS ARE SUBJECT TO CHANGE. i size="-1">

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www.onestopsystems.com One Stop Systems Courtesy of Hybricon Corporation www.hybricon.com Courtesy of Courtesy of Kaparel Corporation www.kaparel.com > ii > DIMENSIONS ARE IN MILLIMETERS [INCHES].ALL DIMENSIONS ARE SUBJECT TO CHANGE. size="-1">

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Courtesy of www.tracewell.com Tracewell Power, Inc. > www.picmg.com www.psma.com > DIMENSIONS ARE IN MILLIMETERS [INCHES].ALL DIMENSIONS ARE SUBJECT TO CHANGE. iii >

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table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:7.00pt "Arial", sans-serif; } .font1 { font:17.00pt "Arial", sans-serif; } .font2 { font:49.00pt "Arial", sans-serif; } .font3 { font:4.00pt "Georgia", serif; } .font4 { font:12.00pt "Georgia", serif; } .font5 { font:9.00pt "Times New Roman", serif; } POSITRONIC CABLIZED CONNECTORS SAVE TIME AND MONEY! Let Positronic support your connector requirements by cablizing your Power connector selection. Positronic offers technical support and manufacturing capability for cablized connectors. Contact your factory direct sales...

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C > onnectors Positronic Industriesconnectpositronic.com GENERAL INFORMATION > PCI Connection Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Current Rating Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Temperature Rise Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6AC/DC Input Keying . ....

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PCIH SERIES PCIA SERIES > PCIM SERIES PCIB SERIES >

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C > onnectors Positronic Industriesconnectpositronic.com PCIC SERIES > PCIC SERIES REMOVABLE CONTACTS REMOVABLE CONTACTS > Removable Contact Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102Size 22 Removable Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102Size 20 and Size 16 Removable Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 General Product Information...

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GENERAL INFORMATION Positronic Industries connectpositronic.com Male,Straight Solder or Press-fit Contacts > Typical part number:PCIH47M300A1 Currently available in:PCIH and PCIA > Typical part number:PCIH47F300A1 Currently available in:PCIH, PCIA, PCIM, PCIB, PCIC Female,Straight Solder or Press-fit Contacts Female,Right Angle (90) Contacts Typical part number:PCIH47F400A1 Currently available in:PCIH, PCIA, PCIM, PCIB, PCIC Male,Right Angle (90ں) Contacts Typical part number:PCIH47M400A1 Currently available in:PCIH, PCIA, PCIM, PCIB, PCIC > Female,Straight Solder or Press-fit with AC Pass-Through...

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Positronic Industriesconnectpositronic.com GENERAL INFORMATION Female,Right Angle (90) Contacts Typical part number:PCIH47F400A1 Currently available in:PCIH, PCIA, PCIM, PCIB, PCIC Male,Right Angle (90ں) Contacts Typical part number:PCIH47M400A1 Currently available in:PCIH, PCIA, PCIM, PCIB, PCIC > Female,Right Angle (90) with AC Pass-Through Contacts Installed Typical part number:PCIH47F400A1-246.4 with FC112N2S-1565.0 (Ordered Separately) Currently available in:PCIH. Male,Right Angle (90ں) Contacts Typical part number:PCIH47M400A1 Currently available in:PCIH, PCIA, PCIM, PCIB, PCIC > DIMENSIONS...

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table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:7.00pt "Arial", sans-serif; } .font1 { font:9.00pt "Arial", sans-serif; } .font2 { font:11.00pt "Arial", sans-serif; } .font3 { font:13.00pt "Arial", sans-serif; } .font4 { font:8.00pt "Times New Roman", serif; } .font5 { font:14.00pt "Times New Roman", serif; } Ci m m J3 > r- Compact Power Connectors CURRENT RATING INFORMATION -n O J3 O DEMYSTIFYING CURRENT RATINGS Connector current ratings seem to be shrouded in mystery at times. The user wonders how a listed current rating is relevant to a particular application....

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table.main {} tr.row {} td.cell {} div.block {} div.paragraph {} .font0 { font:7.00pt "Arial", sans-serif; } .font1 { font:9.00pt "Arial", sans-serif; } .font2 { font:11.00pt "Arial", sans-serif; } .font3 { font:13.00pt "Arial", sans-serif; } .font4 { font:17.00pt "Arial", sans-serif; } .font5 { font:12.00pt "Georgia", serif; } .font6 { font:21.00pt "Microsoft Sans Serif", sans-serif; } .font7 { font:8.00pt "Times New Roman", serif; } .font8 { font:9.00pt "Times New Roman", serif; } .font9 { font:14.00pt "Times New Roman", serif; } Compact .C. INPUT KEYING Power Connectors m m J3 > r- ~n O J3...

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Compact Power Connector Catalog

Compact Power Connector Catalog

Catalog excerpts

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