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ID1102G Dual ChannelGearwheel Encoder Kit

ID1102G Dual ChannelGearwheel Encoder Kit

ID1102G Dual ChannelGearwheel Encoder Kit

Product catalog summary
Product Overview
The ID1102G is a dual-channel gearwheel encoder kit featuring a highly miniaturized design and differential inductive sensing principle. It is robust against environmental factors such as oil, water, dust, and particles, and is insensitive to magnetic interference. The encoder is programmable for resolution and maximum speed, and can be optionally equipped with a cable, connector, and holder.

Applications
This encoder is suitable for speed and position control in high-speed spindles, industrial automation, milling, grinding, cutting spindles, rotating equipment, high-speed motion control, and mechatronics applications.

Key Specifications
  • Output format: A and B in quadrature
  • Interpolation: Binary from x2 to x16,384 per tooth
  • Input frequency: 0 – 25 kHz
  • Output frequency: 0 – 1 MHz
  • Airgap: Up to 0.6 mm
  • Supply: 5 V, 10 mA
  • Temperature range: -20 to 100°C
  • Gear material: Ferromagnetic steel

Specifications
Recommended Operating Conditions
  • Supply voltage: 4.5 to 5.5 V
  • Operating temperature: -20 to 100°C
  • Airgap: 0.2 mm
  • Lateral tolerance: 0.5 mm
  • Airgap tolerance: 0.1 mm

Electrical Characteristics
  • Supply current: 8 to 15 mA
  • Maximum output frequency: 0.8 to 1.2 MHz
  • High level output voltage: VDD–0.5 V
  • Low level output voltage: 0.5 V
  • Rise time, fall time: 20 ns

Encoding Characteristics
  • Pulse width error: 10 to 50 °e
  • State width error: 10 to 60 °e
  • Phase shift error: 10 to 45 °e

Programming and Customization
The encoder can be programmed using the Evaluation and Programming Tool (EPT) with ASSIST software for linearization and programming. A Look-Up Table (LUT) can be programmed for high-resolution applications.

Ordering Information
The ordering code includes options for orientation, maximum speed, resolution, LUT, gear, encoder holder, cable, and connector. Various tables provide detailed options for each component.

Additional Information
3D models and further technical details are available on the POSIC website. The document includes technical drawings and connector pin descriptions for installation guidance.
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Catalog excerpts

ID1102G Dual ChannelGearwheel Encoder Kit-1

ID1102G Dual Channel Gearwheel Encoder Kit Product data Features • • • • • • Highly miniaturized gear encoder Differential inductive sensing principle Insensitive to magnetic interference fields Robust against oil, water, dust, particles Programmable resolution and maximum speed Optional with cable, connector and holder Speed and position control in high-speed spindles Industrial / laboratory / office automation Milling, grinding and cutting spindles Rotating equipment High-speed motion control Mechatronics applications Encoder holders Different encoder holder options are available and can be selected in Table 6. The encoder holder type A (Fig. 5) may be mounted on any substrate using 4 screw-holes. It has a strain relief for the cable. The encoder holder type B (Fig. 3) may be mounted on any substrate. Use half-holes on encoder PCB housing and alignment pins for accurate positioning. Description The ID1102G incremental encoder kit consists of an encoder and a gearwheel (Fig. 1). The encoder is an integrated circuit in a PCB housing. It provides incremental A and B output signals in quadrature (Fig. 2). The gearwheel is in ferromagnetic steel and has a module 0.5. The orientation of the encoder is selected in Table 1. Resolution, maximum speed and airgap The resolution and the maximum speed of the encoder are user-programmable or can be programmed ex-factory. The resolution depends on a filter setting that limits the maximum speed of the encoder vs. the gearwheel. The resolution also depends on the maximum distance between the encoder and the gear. The resolution and maximum speed for a certain maximum air-gap are selected in Tables 2 and 3. Gearwheels Gearwheels should be made of ferromagnetic steel and have a module 0.5. Gearwheels with 12 up to 120 teeth are available and can be selected in Table 5. The encoder without holder may be mounted on nonmetallic substrates. Use half-holes on encoder housing and alignment pins for accurate positioning. Encoder cable and connector The encoder can be supplied with a flat cable of pitch 1.27 mm and a connector (Fig. 6). The cable length and the connector type are selected in Tables 7 and 8. Encoder programming The Evaluation and Programming Tool (EPT) including an interface board and the ASSIST software is available for the linearization and programming of the encoder. 3D models of encoder, holders and scales STEP models available on www.posic.com.

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ID1102G Dual ChannelGearwheel Encoder Kit-2

ID1102G Specifications Recommended Operating Conditions Parameter Operating Temperature Supply voltage Lateral tolerance Airgap tolerance Electrical Characteristics Electrical characteristics over recommended operating conditions, typical values at VDD = 5.0 V, TA = 25°C. Parameter Maximum output frequency Supply current High level output voltage* Low level output voltage* Rise time, fall time If A is pulled up and B pulled down during power-up, the encoder enters into a test mode with a 50 kHz square wave on all outputs. Encoding Characteristics Encoding characteristics over recommended operating...

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ID1102G Dual ChannelGearwheel Encoder Kit-3

Dimensions (mm) of ID1102 encoder on encoder-holder type B. The “Encoder center” must be centered with respect to the width of the linear scale (Fig. 4). Fig. 5 Dimensions (mm) of encoder-holder type A. Index (multiple) Fig. 6 Encoder with flat cable (pitch 1.27 mm) and 6-pin connector DIN41651.

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ID1102G Dual ChannelGearwheel Encoder Kit-4

ID1102G Ordering information Ordering code: ID1102G-ABBCCD-EEEEE-F-GGG-HH A Orientation Table 1 BB Maximum speed Table 2 CC Resolution Table 3 D Look-Up Table Table 4 EEEEE Gear Table 5 F Encoder holder Table 6 GGG Cable Table 7 HH Connector Table 8 Table 1: A 0 3 4 5 6 Orientation. Arrows indicate direction of movement of the scale with rising edge A prior to B. Orientation Not progr. 0° 90° 180° 270° Maximum input frequency Max input freq. (Hz) Max value CC Not programmed 12 16 24 16 Interpolation factor per tooth Interpolation Max value BB Bits Factor Not programmed 3 x2 4 x4 5 x8 Look-Up...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.