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Milling

Milling

Milling

Product catalog summary
Introduction
Posalux, founded in 1943 and headquartered in Biel, Switzerland, is a leading manufacturer of micro-technology machines designed for mass production. The company serves industries such as automotive, electronics, watchmaking, and medical sectors, providing reliable services globally through its network of branches and agents.
Mass Production Capabilities
The document highlights a mass production one spindle milling machine, specifically designed for hard materials up to 67 HRC / 900 HV. It features high productivity, reduced vibration due to innovative spindle design, and dry machining technology. The machine is equipped with a suction system for waste chip extraction and optimized cutting force, making it suitable for production cell integration with Siemens 840 D control.
Micro Machining Characteristics
The machine is a 5-axis CNC system for drilling and milling, with axis strokes of X: 300 mm, Y: 300 mm, Z: 70 mm, B: 0..90°, and C: 0..360°. It includes an air bearing spindle with rotation speeds up to 60,000 rpm (optional 100,000 rpm), and features oil-free and grease-free operation. The tool holder accommodates 12 tools, with automatic loading/unloading solutions, tool break control, and tool diameter and length control. Cooling is provided by a cold air nozzle, with optional microjet lubrication.
Performance and Accuracy
The machine offers high positioning accuracy with milling accuracy of X/Y/Z +/- 20 μm and drilling accuracy of X/Y/Z +/- 10 μm. It achieves high productivity with milling time per hole under 0.8 seconds and cycle time per workpiece (8 holes) under 11 seconds. Depth control is maintained at +/- 10 µm, with zero touch detection. Static accuracy for axis X/Y/Z is P=1um, Ps= 0.6um, and for axis B/C is P +/- 0.04 deg, Ps +/- 0.02 deg.
Additional Features
The machine includes an integrated deburring station and is capable of milling diameters from 0.1-2 mm, typically for step holes of 0.3-0.9 mm. It is designed for complete production solutions, ensuring high-quality and innovative micro-machining processes.
Contact Information
Posalux provides contact details for its headquarters in Switzerland and branches in Germany, Korea, and Taiwan, ensuring global customer support.
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Catalog excerpts

Milling-2

Hightech micro-drilling technology for mass production DESIGNED FOR MASS PRODUCTION • Mass production one spindle milling machine • Dedicated to a milling process in hard materials up to 67 HRC / 900 HV • High productivity • Vibration reduced process due to innovative spindle design • Dry machining technology • Suction system for extracting waste chips • Cutting force optimized • Designed for production's cell integration • Siemens 840 D MICRO MACHINING CHARACTERISTICS • 5 axis CNC machine for drilling and milling process Axis strokes: • Axis X: 300 mm

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Milling-3

Milling spindle • Air bearing spindle • Rotation up to 60’000 rpm (optional 100’000 rpm) • Increased tool life (up to 5’000 holes) • Oil free and grease free operation • Tool holder HSK E25 balance quality G 0.1 • Milling Ø 0.1-2 mm (typical for step hole 0.3-0.9 mm) • High positioning accuracy • Accuracy for milling X/Y/Z +/- 20 μm • Accuracy for drilling X/Y/Z +/- 10 μm Milling spindle • High productivity • Milling time per hole < 0.8 s • Cycle time per workpiece (8 holes) < 11 s (e.g. for step holes milling in 1.4112 , 64 HRC, dia. 500 μm, thickness 0.3 mm) • Depth control +/- 10 µm • Zero...

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Milling-4

MILLINGmicro-machining Founded in 1943, Posalux is a leading manufacturer of micro-technology machines intended for mass production. From our headquarters in Biel, Switzerland, we engineer and produce world-renowned system solutions. Our clients are distinguished companies leading the automotive, electronic, watch, and medical industries. Thanks to our global network of Posalux branches and agents, we are able to provide reliable services and support to our customers worldwide. HQ Switzerland Posalux SA 18, F. Oppliger P.O. Box 6075 CH-2500 Biel/Bienne 6 +41 32 344 75 00 Germany Posalux GmbH Friedrichstr....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.