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Portescap Announces DO-160G Design Capabilities

Portescap Announces DO-160G Design Capabilities

Portescap Announces DO-160G Design Capabilities

Product catalog summary
Introduction
Portescap has announced an expansion of its design capabilities to include compliance with the RTCA DO-160G requirements, a standard for environmental test conditions in the aviation industry.
DO-160G Compliance
The DO-160G standard ensures that equipment used in aircraft can withstand various environmental conditions such as temperature, shock, and vibration. Portescap's miniature electric motors, crucial for aircraft systems, have been tested internally and externally to meet these standards.
Testing and Customization
Portescap conducted Highly Accelerated Life Testing (HALT) to determine necessary motor modifications for compliance. Customizations include special lubricants for extreme temperatures, laser welding for improved reliability, corrosion-resistant materials, and conformal coatings for moisture protection.
Benefits and Applications
These modifications can be applied to Portescap's standard COTS product line, offering faster and cost-effective development. This ensures reliable performance in critical aerospace applications, providing peace of mind to customers.
Company Overview
Portescap offers a wide range of miniature and specialty motor products, serving various industries including medical, aerospace, and automation for over 70 years. The company has manufacturing centers in the US and India, with R&D centers globally.
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Catalog excerpts

Portescap Announces DO-160G Design Capabilities-1

News Release Portescap Announces Expansion of Design Capabilities to Include DO-160G Requirements Portescap is excited to announce that its standard motors can now be designed to meet the requirements of RTCA DO-160G, an aviation industry standard that outlines environmental test conditions for assessing the equipment and systems used in aircraft. DO-160 standards ensure that all devices used within aircraft can withstand the environmental conditions that might be encountered during operational life, including temperature, shock, and vibration. As miniature electric motors are a critical component of the aircraft’s electromechanical systems, including propulsion and flight control, they are required to meet the strict performance qualifications outlined in DO-160. Portescap performed DO-160 standard tests on its products internally, as well as externally at an accredited lab. Additional separate Highly Accelerated Life Testing (HALT), which combines shock and vibration with temperature fluctuations, was completed to understand what motor modifications were needed to ensure compliance. Based on the results, Portescap has expanded its motor design capabilities and is able to fully customize its motion solutions to meet DO-160 standards. Examples of customizations that have been implemented include special lubricants suitable for temperatures down to -55°C and across the operating range in both the bearings and the gearbox; new manufacturing methods to ensure survivability against shock and vibrations, such as laser welding the bearings to the shafts to improve motor reliability; selection of corrosion-resistant materials for machined components like the sleeve, end bells, and shaft; and conformal coating added to electrical components as protection from moisture. “Portescap has rigorously tested our products to meet the most severe requirements of DO-160 and updated our designs where necessary. These modifications can be applied to our standard COTS (commercial-off-the-shelf) catalog product line to allow for faster and lower cost development than a white page design,” said Julian Del Campo, Business Development Manager for Aerospace and Defense. “This gives our customers the muchneeded peace of mind that Portescap’s motors and accessories will perform reliably in critical aerospace applications.” For more information on Portescap’s DO-160 compliance or its customizable motor portfolio, reach out to [email protected]. 110 Westtown Road • West Chester, PA 19382 • www.portescap.com Phone: 610-235-5499 • Fax: 610-696-4598 • portescap.sales.amer

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Portescap Announces DO-160G Design Capabilities-2

About Portescap Portescap offers the broadest miniature and specialty motor products in the industry, encompassing coreless brush DC, brushless DC, stepper can stack, gearheads, digital linear actuators and disc magnet technologies. Our products have served diverse motion control needs in a wide spectrum of applications including medical, life science, instrumentation, automation, aerospace and commercial for more than 70 years. Portescap has manufacturing centers in the United States and India and utilizes a global product development network with research and development centers in the United...

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